塑料圓盒注塑模具的設(shè)計(jì)【含CAD圖紙+文檔】

塑料圓盒注塑模具的設(shè)計(jì)【含CAD圖紙+文檔】,含CAD圖紙+文檔,塑料,注塑,模具,設(shè)計(jì),cad,圖紙,文檔 摘 要 注射成型是熱塑性塑料成型的主要方法之一，可以一次成型形狀復(fù)雜的精密塑件。本次設(shè)計(jì)中，主要運(yùn)用到了所學(xué)的注射模設(shè)計(jì)以及相關(guān)機(jī)械設(shè)計(jì)等方面的知識。分析了一副注射模的一般設(shè)計(jì)過程，即注射成型的分析、注射機(jī)的選擇及相關(guān)參數(shù)的校核、模具的結(jié)構(gòu)設(shè)計(jì)、注射模具設(shè)計(jì)的有關(guān)計(jì)算、模具總體尺寸的確定與結(jié)構(gòu)草圖的繪制、模具結(jié)構(gòu)總裝圖和零件工作圖的繪制等。設(shè)計(jì)主要包括成型位置及分型面的選擇，模具型腔數(shù)的確定及型腔的排列布置和流道布局，還有澆口位置的選擇，模具工作零件的結(jié)構(gòu)設(shè)計(jì)，抽芯機(jī)構(gòu)的設(shè)計(jì)，澆注系統(tǒng)的設(shè)計(jì)，推出機(jī)構(gòu)的設(shè)計(jì)，斜導(dǎo)柱的設(shè)計(jì)等。設(shè)計(jì)過程主要利用了UG進(jìn)行三維零件的繪制并根據(jù)設(shè)計(jì)計(jì)算繪制出模具的型芯和型腔以及基本模架等，然后用Auto CAD進(jìn)行二維裝配圖和零件圖的繪制，最后通過對整體結(jié)構(gòu)的校核，提高了其穩(wěn)定性和可靠性。 關(guān)鍵詞：M120圓盒；注塑模；PS塑料 VI Abstract Injection molding is one of the main methods for thermo plastics, and it can once-form delicate plastic members with sophisticated shape. In this design, the knowledge of injection mold design and related mechanical design are mainly used. The design process of a injection mold is analyzed, that is, the analysis of injection molding, the selection of the injection molding machine and the check of the related parameters of it, the structural design of the mold,, the related calculation of the injection mold design, the determination of the overall size of the mold and the drawing of the sketch, the drawing of the assembly diagram of the mold structure and the parts diagram, and so on.. the design includes the choice of the molding location and the parting surfaces, the determination of the number of the mold cavity, the layout arrangement and the runner layout of the cavity, as well as the choice of the gate location, the structural design of the mold parts、the core-pulling mechanism、the gating system、the ejection mechanism and so on.Design process mainly uses theUG 3D part drawing and according to the design drawing of the mould core and cavity, and basic mold rack and so on, then use Auto CAD 2D assembly drawing and parts drawing, at last, by check, for the whole structure to improve its stability and reliability. Keywords: M120 pods; Injection mold; PS plastic VI 目 錄 摘 要 I Abstract II 目 錄 III 1 緒論 1 1.1 塑料模具設(shè)計(jì)的研究內(nèi)容和意義 1 1.2 本課題應(yīng)達(dá)到的要求 1 2 塑件分析 2 2.1 材料的選擇 2 2.2 塑件的幾何形式及結(jié)構(gòu)分析 3 3 設(shè)備的選擇與校核 5 3.1 塑件質(zhì)量的計(jì)算 5 3.2 型腔數(shù)量的確定 5 3.3 注射機(jī)參數(shù)的校核 6 3.3.1 注射量校核 6 3.3.2 塑件在分型面上的投影面積與鎖模力的校核 6 3.4 開模行程的校核 8 3.5 脫模力Q 8 4 澆注系統(tǒng)和排溢系統(tǒng)的設(shè)計(jì) 10 4.1 塑料制件在模具中的位置 10 4.2 澆注系統(tǒng)的設(shè)計(jì) 11 4.2.1 主流道的設(shè)計(jì) 12 4.2.2 主流道尺寸的確定 12 4.2.3 澆口位置的選擇 13 5 成型零部件的設(shè)計(jì)與計(jì)算 14 5.1 成型零件的結(jié)構(gòu)設(shè)計(jì) 14 5.1.1 型腔（或凹模）的設(shè)計(jì) 14 5.1.2 型芯（或凸模）的設(shè)計(jì) 15 5.2 成型零件工作尺寸的計(jì)算 15 5.2.1 型腔外形尺寸的確定 16 5.2.2 型芯外形尺寸的確定 18 5.2.3 型腔深度和型芯高度尺寸的計(jì)算 19 6 脫模機(jī)構(gòu)的設(shè)計(jì) 20 6.1 脫模力的計(jì)算 20 6.2 推出機(jī)構(gòu)的設(shè)計(jì) 21 6.3 推出機(jī)構(gòu)的復(fù)位與導(dǎo)向 22 6.4 模架的選取 23 7 側(cè)向分型與抽芯機(jī)構(gòu) 24 7.1 抽芯距的確定 24 7.2 抽芯機(jī)構(gòu)設(shè)計(jì) 24 7.2.1 斜導(dǎo)柱抽芯的工作原理 24 7.2.2 斜導(dǎo)柱傾斜角的選擇 24 7.2.3 斜導(dǎo)柱直徑計(jì)算 25 7.2.4 斜導(dǎo)柱長度計(jì)算 25 7.3 側(cè)滑塊的設(shè)計(jì) 25 7.3.1 側(cè)滑塊形狀設(shè)計(jì) 25 7.3.3 導(dǎo)滑槽的設(shè)計(jì) 26 8 合模導(dǎo)向機(jī)構(gòu)設(shè)計(jì) 27 8.1 導(dǎo)柱 27 8.2 導(dǎo)套 27 9 溫度調(diào)節(jié)系統(tǒng) 29 9.1 冷卻系統(tǒng)的設(shè)計(jì)原則 29 9.2 冷卻回路的尺寸確定 29 總結(jié) 31 致 謝 32 參考文獻(xiàn) 33 3