靠背固定板級(jí)進(jìn)模設(shè)計(jì)【端蓋】

靠背固定板級(jí)進(jìn)模設(shè)計(jì)【端蓋】,端蓋,靠背固定板級(jí)進(jìn)模設(shè)計(jì)【端蓋】,靠背,固定,板級(jí)進(jìn)模,設(shè)計(jì) 靠背固定板級(jí)進(jìn)模設(shè)計(jì) 摘 要：本設(shè)計(jì)題目為靠背固定板級(jí)進(jìn)模設(shè)計(jì)，體現(xiàn)了沖孔彎曲類(lèi)零件的設(shè)計(jì)要求、內(nèi)容及方向，有一定的設(shè)計(jì)意義。通過(guò)對(duì)該零件模具的設(shè)計(jì)，進(jìn)一步加強(qiáng)了設(shè)計(jì)者級(jí)進(jìn)模設(shè)計(jì)的基礎(chǔ)知識(shí)，為設(shè)計(jì)更復(fù)雜的級(jí)進(jìn)模具做好了鋪墊和吸取了更深刻的經(jīng)驗(yàn)。 本設(shè)計(jì)運(yùn)用沖裁彎曲成型工藝及模具設(shè)計(jì)的基礎(chǔ)只是，首先分析了制件的成本及性能要求，為選取工藝方案適合的模具類(lèi)型做好了準(zhǔn)備；然后分析了制件的形狀大小，便于選取模具；最后分析了制件的特征，確定模具的設(shè)計(jì)參數(shù)、設(shè)計(jì)要點(diǎn)及模架的選取。 本制件是靠背固定板零件級(jí)進(jìn)模設(shè)計(jì)，將落料和沖孔、彎曲等設(shè)計(jì)在一副模具中，模具操作簡(jiǎn)便，生產(chǎn)效率高，性能可靠。本設(shè)計(jì)通過(guò)零件的工藝性綜合分析，包括零件的經(jīng)濟(jì)性綜合分析，沖壓工藝性分析，沖壓工藝方案的分析和確定，從方案一、方案二、方案三、方案四、方案五中進(jìn)行了方案性能的比較，最終確定了方案。然后進(jìn)行工藝計(jì)算，其中包括坯料尺寸計(jì)算，排樣和裁板方案，采用的裁法，步距精確度的確定，沖壓力的計(jì)算 ，落料的工序、沖孔的工序、彎曲的工序，以及的模具結(jié)構(gòu)形式的選擇，卸料裝置、定位裝置、模具及凸模和凹模的刃口尺寸的確定和校核。最后還有模具整體設(shè)計(jì)，模具工作零件設(shè)計(jì)，等等一系列的設(shè)計(jì)，本設(shè)計(jì)中都一一進(jìn)行了闡述。才有了這么一套完整的設(shè)計(jì)。 闡述了級(jí)進(jìn)模的結(jié)構(gòu)設(shè)計(jì)工程及其工作過(guò)程，通過(guò)系統(tǒng)的工藝分析，采用沖孔、落料等工序進(jìn)行加工。通過(guò)計(jì)算工藝力以確定模具壓力中心，并選擇壓力機(jī)的型號(hào)。落料凹模通過(guò)凹模固定板與下模座連接來(lái)固定。模具采用下出料方式和卸料裝置。本模具結(jié)構(gòu)一般，性能可靠，工作平穩(wěn)，提高了生產(chǎn)效率，降低勞動(dòng)強(qiáng)度和生產(chǎn)成本。彎曲類(lèi)模具又是冷沖模的一種，是指通過(guò)一定工序?qū)⑴髁蠜_裁成形的模具。按照沖壓的工藝性質(zhì)分類(lèi)，彎曲模具是使材料發(fā)生塑性變形的沖裁模具。本課題內(nèi)容也包括對(duì)該零件進(jìn)行沖壓工藝分析和有關(guān)工藝計(jì)算，確定合理的沖壓工藝方案，設(shè)計(jì)沖壓工序的兩套模具，正確的選用標(biāo)準(zhǔn)零件和其它的零件，對(duì)沖壓結(jié)構(gòu)進(jìn)行了工藝分析已選取壓力機(jī)。繪制模具二維裝配圖和零件圖。通過(guò)對(duì)級(jí)進(jìn)模模具設(shè)計(jì)，以鞏固和深化所學(xué)知識(shí)。 |搜彎曲沖裁多工位級(jí)進(jìn)模，根據(jù)設(shè)計(jì)零件的尺寸、材料、批量生產(chǎn)等要求，首先分析零件的工藝性，確定沖裁工藝方案及模具結(jié)構(gòu)方案，然后通過(guò)工藝設(shè)計(jì)技術(shù)，確定排樣，計(jì)算沖壓力和壓力中心，初選壓力機(jī)，計(jì)算凸、凹模尺寸和公差，最后設(shè)計(jì)選用零、部件，對(duì)壓力機(jī)進(jìn)行校核，繪制模具總裝草圖以及三維實(shí)體圖，以及對(duì)模具主要零件的加工工藝規(guī)程。其中在結(jié)構(gòu)設(shè)計(jì)中，主要對(duì)凸模、凹模、定位零件、卸料裝置等進(jìn)行了設(shè)計(jì)，對(duì)于部分零件選用的標(biāo)準(zhǔn)件，本文就沒(méi)深入設(shè)計(jì)，并且在結(jié)構(gòu)設(shè)計(jì)的同時(shí)，對(duì)部分零部件進(jìn)行了加工工藝分析，最終才完成本畢業(yè)設(shè)計(jì)。 關(guān)鍵詞：級(jí)進(jìn)模，沖壓工藝，模具設(shè)計(jì)，沖孔，落料 Design of progressive die for backrest board level ABSTRACT?：The topic of this design is the design of progressive die for backrest board level, reflect the contents and requirements, design of punching direction of bending parts, the design of a certain significance. Through the design of the die parts, to further strengthen the basic knowledge of the designers of the progressive die design, which paves the way for a more profound experience and lessons for the design of more complex progressive die. The use of design drawing based blanking bending forming process and die design is, firstly analyzes the requirements of cost and performance parts, ready for the selection of process scheme for the types of mold; then analyzed the shape and size of parts, easy selection of die; finally analyses the parts feature selection, design and mold design parameter die of. This part is the design of progressive die for the backrest plate part level, the blanking and punching, bending and other design in a die, the die has the advantages of simple operation, high production efficiency, reliable performance. This design through process integrated parts of the economy, including the comprehensive analysis of parts, stamping process analysis, analysis and determine the stamping process scheme, compared schemes from scheme, scheme two, scheme three, scheme four, the fifth scheme, finally determined the scheme. Then the process calculation, including calculation of blank size, layout and the conference board, cutting method, steps to determine the distance accuracy, blanking force calculation, falling process, punching material process, bending process, and the mould structure form selection, determine and check discharge device, positioning device, die and punch and die cutting edge size. Finally, mold design, mold design of the working parts, and so on a series of design, the design of all one one are described. Only with such a complete set of design. The?passage?expounds?on?the?structure?designing?project?and?work process?of?the?progressive?die,??and?uses?some?working?procedures,?such?as?punching,?flanging,?blanking?and?so?on,?to?process?through?the?technologic?analysis?of?the?system.Through?calculating?the?process?to?determine?the?center?of?the?die’s?pressure,?and?select?the?model?of?the?presses.?Blanking?die?is?fixed?by?connecting?the?die?holder?with?the?die?set.?The?die?adoptsthe?way?of?lower?ejection?and?elasticity?discharge?devices.?Its?structure?is?relatively?simple,?the?performance?is?reliable?and?the?work?is?steady.?It?has?improved?the?producing?efficiency?and?reduced?the?intensity?of?labor?and?cost?of?production.? Bending?die?is a kind of?cold stamping die,?is refers to through?certain?procedurewill?die blank?punching?forming.?Classification?according to the process?properties of?stamping,?bending die?is?makes the material?blanking?die plastic?deformation.This thesis?also includes the?stamping process analysis and?process?calculation of the?parts,?determining the?reasonable stamping process scheme,?design?two sets of mould pressing procedure,?the correct selection of standard parts?and other?parts,?the structure of the stamping process?analysis of?the selectedpressure?machine.?Drawing?die assembly drawing and 2D.?The?progressive diedesign,?in order to consolidateand deepen?the knowledge. This?paper?designs?a?bent?and?punched?multi-position?progressive?die.?According?to?the?measurement,?material?and?requirements?of?batch?production?of?the?indispensable?components,?manufacturability?of?the?components?is?carefully?analysed?in?the?first?place?to?determine?the?structure?of?the?dies?and?how?to?punch?them.?Afterwards,?process?design?method?was?employed?to?decide?layout?and?calculate?stamping?pressure?and?pressure?center?with?which?pressing?machines?can?be?chosen.?At?the?same?time,?the?measurements?of?both?cavity?and?terrace?die?and?their tolerance?were?calculated.?In?the?end,?proper?components?were?designed?using?Pro/E.?In?the?design?of?die?structure,?the?cavity?and?terrace?die,?locating?element?and?discharge?unit?were?specially?designed.?As?to?some?components,?standard?components?were?adopted.?Meantime,?working?process?were?analysed?in?details. KEYWORDS:?Progressive?die;?Stamping?process;?Mold?designing;?Punch;?Blanking 目 錄 1 緒論 1 1.1背景 1 1.2模具設(shè)計(jì)的安全要點(diǎn) 2 1.3級(jí)進(jìn)模 3 2 設(shè)計(jì)課題（靠背固定板級(jí)進(jìn)模畢業(yè)設(shè)計(jì)） 5 3 零件的工藝性綜合分析 6 3.1 零件的經(jīng)濟(jì)性綜合分析 6 3.2 沖壓工藝性分析 6 3.3沖壓工藝方案的分析和確定 7 3.4 方案性能比較 8 4 工藝計(jì)算 9 4.1 坯料尺寸計(jì)算 9 4.2排樣和裁板方案 9 4.3彈性元件計(jì)算 10 5 排樣圖 11 6 步距精度的確定 12 7 沖壓力計(jì)算（各工序機(jī)選最大沖壓力） 13 7.1落料工序 13 7.2沖3×φ6孔工序 13 7.3 落料沖孔復(fù)合工序 13 7.4彎曲工藝 13 7.5壓力機(jī)初選 14 8 模具結(jié)構(gòu)形式的選擇 15 8.1模具類(lèi)型 15 8.2卸料裝置 15 8.3定位裝置 15 8.4模架 15 9 沖φ6孔凸模和凹模刃口尺寸確定 17 10 凸模的校核 21 11 凸模長(zhǎng)度的確定 22 12 其他凸模和凹模人口尺寸確定 23 12.1沖3x33長(zhǎng)方孔的凸模和凹模 23 12.2沖3×11的切斷凸模和凹模 24 12.3側(cè)刃和凹模 25 13 模具工作零件設(shè)計(jì) 27 13.1凸模1設(shè)計(jì) 27 13.2凸模2設(shè)計(jì) 27 13.3凸模3設(shè)計(jì) 27 13.4側(cè)刃設(shè)計(jì) 27 13.5成形凸模設(shè)計(jì) 27 13.6凹模設(shè)計(jì) 22 13.7上、下墊板的設(shè)計(jì) 28 13.8擋料板 28 13.9模柄的選擇 28 13.10螺栓、銷(xiāo)釘?shù)倪x擇 29 14 模具整體設(shè)計(jì) 30 總結(jié) 31 致謝 32 參考文獻(xiàn) 33 VII