汽車電源插孔板模具設(shè)計(jì)-注塑模具

喜歡這套資料就充值下載吧。。。資源目錄里展示的都可在線預(yù)覽哦。。。下載后都有，，請放心下載，，文件全都包含在內(nèi)，圖紙為CAD格式可編輯，【有疑問咨詢QQ:414951605 或 1304139763】 江西理工大學(xué)應(yīng)用科學(xué)學(xué)院畢業(yè)設(shè)計(jì) 汽車電源插孔板注射模具設(shè)計(jì) 摘要 塑料工業(yè)是當(dāng)今世界上增長最快的工業(yè)門類之一，而注塑模具是其中發(fā)展較快的種類，其在整個模具行業(yè)中約占30%，在未來的模具市場中，塑料模具在模具總量中的比例將逐步提高，發(fā)展速度將高于其他模具。因此，研究注塑模具對了解塑料產(chǎn)品的生產(chǎn)過程和提高產(chǎn)品質(zhì)量有很大的意義。 本設(shè)計(jì)主要介紹了汽車電源插孔板注射模具的設(shè)計(jì)過程和零件的加工過程，包括塑件材料分析，塑件的工藝性分析。而塑件的工藝性分析又包括塑件的使用性能、塑件的結(jié)構(gòu)工藝性分析、塑件的尺寸精度分析和塑件的表面質(zhì)量。還闡述了成型的基本原理，特別是單分型面注射模具的結(jié)構(gòu)與工作原理，對注塑產(chǎn)品提出了基本的設(shè)計(jì)原則；詳細(xì)介紹了冷流道注射模具澆注系統(tǒng)、溫度調(diào)節(jié)系統(tǒng)和頂出系統(tǒng)的設(shè)計(jì)過程，并對模具強(qiáng)度做了說明。此外，還詳細(xì)地?cái)⑹隽四＞叱尚土慵ㄐ颓?、型芯的加工工藝? 通過本設(shè)計(jì)，可以對注塑模具有一個初步的認(rèn)識，注意到設(shè)計(jì)中的某些細(xì)節(jié)問題，通過對Pro-E和Auto-CAD的學(xué)習(xí)，可以建立較簡單零件的零件庫，從而有效地提高工作效率。 關(guān)鍵詞：模具設(shè)計(jì)；注塑模具；插孔板； Auto Power Socket Plate Injection Mould Mesign ABSTRACT The development of plastic industry is one of the most rapidly in the modern world, while the injection mold is the one. It takes about 30 percent among the whole mold trade. In the future of mold market, the proportion of the plastic mold will rise gradually, and the speed of its development will also be more quickly than other molds. Therefore, the research of injection mold has a significance meaning to understand the producing process of the plastic product and to improve the quality of the product. This design mainly introduces the shell of the Cover’s designing process and processing process of the spare parts. Including plastic material analysis and technology analysis. However, the technological analysis of the plastic contains many aspects, such as the usage of the material, the structure analysis, .the size of the precision and the sacrificial quality of the product. Also it elaborates the elementary principle of shaping mold, especially the structure and working principle of the one side injection mold. It introduces the main designing principle of the product in details; it introduces the cold flow channel injection mold’s pouring system, temperature control system and the designing procedure of the go-against system, then is the instruction of the mold’s intensity. In addition, it introduces the spare parts of the shaping mold in details, including the cavity of the mold and the processing technology of the mold core. From this design, we can have a preliminary understanding of the injection mold and notice some particular problems. Through the study of Pro-E and Auto-CAD, it could help us to establish storehouses of some simple components, thus, to improve the working efficiency effectively. Key word：mold design; injection mold; jackplate 目錄 摘要 Ⅰ ABSTRACT Ⅱ 緒論 1 1 塑件的工藝性分析 2 1.1 ABS的特性 2 1.1.2ABS性能與應(yīng)用 2 1.1.3ABS性能參數(shù) 2 1.1.4ABS注射成型的主要工藝參數(shù)； 3 1.2 ABS的成型特性 3 1.3 塑件的綜合性能 4 1.3.1塑件的尺寸精度分析 4 1.3.2塑件的表面質(zhì)量分析 4 1.3.3塑件的結(jié)構(gòu)工藝性分析 4 1.4塑件體積的確定 4 1.5塑件質(zhì)量的確定 5 2 成型零部件工作尺寸的計(jì)算 6 2.1定模型腔徑向尺寸的計(jì)算 6 2.2型腔深度尺寸的計(jì)算 7 2.3型腔徑向尺寸的計(jì)算 8 2.4型芯高度尺寸的計(jì)算 9 3 模具結(jié)構(gòu)的設(shè)計(jì) 10 3.1型腔數(shù)目的確定及排列 10 3.2分型面的選擇及確定 10 3.3注射機(jī)的選擇 11 3.3.1注射量的計(jì)算 11 3.3.2注射壓力的計(jì)算 11 3.3.3鎖模力的計(jì)算 11 3.4澆注系統(tǒng)的設(shè)計(jì) 13 3.4.1主流道的設(shè)計(jì) 13 3.4.2分流道的設(shè)計(jì) 14 3.4.3澆口的設(shè)計(jì) 14 3.4.4冷料穴的設(shè)計(jì) 15 3.5模架的選擇 16 3.6側(cè)抽機(jī)構(gòu)的設(shè)計(jì)與計(jì)算 16 3.6.1抽芯距的計(jì)算 17 3.6.2斜滑塊相關(guān)尺寸的計(jì)算 17 3.6.3斜銷直徑的計(jì)算 17 3.7推出機(jī)構(gòu)的設(shè)計(jì) 19 3.7.1推件力的計(jì)算 19 3.7.2確定推桿位置 19 3.7.3 推桿直徑的確定 19 4 注射機(jī)有關(guān)參數(shù)的校核 21 4.1模具閉合高度的確定及校核 21 4.1.1模具閉合高度的確定 21 4.1.2模具在注射機(jī)上的安裝校核 21 4.1.3注射機(jī)有關(guān)參數(shù)的校核 21 4.1.4模具開模行程校核 21 5 冷卻系統(tǒng)的設(shè)計(jì) 22 5.1體積流量計(jì)算 22 5.2冷卻水管道直徑的確定 22 5.3冷卻水管道分布位置的設(shè)計(jì) 22 6.1模塑成型工藝卡 24 6.2主要零件加工工藝卡 25 6.2.1 型芯的加工工藝卡 25 6.2.2 滑塊的加工工藝卡 25 6.2.3 模板的加工工藝卡 25 總結(jié) 28 謝辭 29 參考文獻(xiàn) 30 附錄A 31 附錄B 38 V