汽車(chē)輪帽的注塑模具設(shè)計(jì)【含CAD圖紙、說(shuō)明書(shū)】
汽車(chē)輪帽的注塑模具設(shè)計(jì)【含CAD圖紙、說(shuō)明書(shū)】,含CAD圖紙、說(shuō)明書(shū),汽車(chē),注塑,模具設(shè)計(jì),cad,圖紙,說(shuō)明書(shū),仿單
外文翻譯
外文翻譯
原文：
Injection Molding
Many different processes are used to transform plastic granules, powders, and liquids into product. The plastic material is in moldable form, and is adaptable to various forming methods. In most cases thermosetting materials require other methods of forming. This is recognized by the fact that thermoplastics are usually heated to a soft state and then reshaped before cooling. Theromosets, on the other hand have not yet been polymerized before processing, and the chemical reaction takes place during the process, usually through heat, a catalyst, or pressure. It is important to remember this concept while studying the plastics manufacturing processes and polymers used.
Injection molding is by far the most widely used process of forming thermoplastic materials. It is also one of the oldest. Currently injection molding accounts for 30% of all plastics resin consumption. Since raw material can be converted by a single procedure, injection molding is suitable for mass production of plastics articles and automated one-step production of complex geometries. In most cases, finishing is not necessary. Typical products include toys, automotive parts, household articles, and consumer electronics goods.
Since injection molding has a number of interdependent variables, it is a process of considerable complexity. The success of the injection molding operation is dependent not only in the proper setup of the machine hydraulics, barrel temperature variations, and changes in material viscosity. Increasing shot-to-shot repeatability of machine variables helps produce parts with tighter tolerance, lowers the level of rejects, and increases product quality (i.e., appearance and serviceability).
The principal objective of any molding operation is the manufacture of products: to a specific quality level, in the shortest time, and using repeatable and fully automatic cycle. Molders strive to reduce or eliminate rejected parts in molding production. For injection molding of high precision optical parts, or parts with a high added value such as appliance cases, the payoff of reduced rejects is high.
A typical injection molding cycle or sequence consists of five phases;
1. Injection or mold filling
2. Packing or compression
3. Holding
4. Cooling
5. Part ejection
Plastic granules are fed into the hopper and through an in the injection cylinder where they are carried forward by the rotating screw. The rotation of the screw forces the granules under high pressure against the heated walls of the cylinder causing them to melt. As the pressure building up, the rotating screw is forced backward until enough plastic has accumulated to make the shot. The injection ram (or screw) forces molten plastic from the barrel, through the nozzle, sprue and runner system, and finally into the mold cavities. During injection, the mold cavity is filled volumetrically. When the plastic contacts the cold mold surfaces, it solidifies (freezes) rapidly to produce the skin layer. Since the core remains in the molten state, plastic follows through the core to complete mold filling. Typically, the cavity is filled to 95%~98% during injection. Then the molding process is switched over to the packing phase.
Even as the cavity is filled, the molten plastic begins to cool. Since the cooling plastic contracts or shrinks, it gives rise to defects such as sink marks, voids, and dimensional instabilities. To compensate for shrinkage, addition plastic is forced into the cavity. Once the cavity is packed, pressure applied to the melt prevents molten plastic inside the cavity from back flowing out through the gate. The pressure must be applied until the gate solidifies. The process can be divided into two steps (packing and holding) or may be encompassed in one step(holding or second stage). During packing, melt forced into the cavity by the packing pressure compensates for shrinkage. With holding, the pressure merely prevents back flow of the polymer malt.
After the holding stage is completed, the cooling phase starts. During, the part is held in the mold for specified period. The duration of the cooling phase depends primarily on the material properties and the part thickness. Typically, the part temperature must cool below the material’s ejection temperature. While cooling the part, the machine plasticates melt for the next cycle.
The polymer is subjected to shearing action as well as the condition of the energy from the heater bands. Once the short is made, plastication ceases. This should occur immediately before the end of the cooling phase. Then the mold opens and the part is ejected.
When polymers are fabricated into useful articles they are referred to as plastics, rubbers, and fibers. Some polymers, for example, cotton and wool, occur naturally, but the great majority of commercial products are synthetic in origin. A list of the names of the better known materials would include Bakelite, Dacron, Nylon, Celanese, Orlon, and Styron.
Previous to 1930 the use of synthetic polymers was not widespread. However, they should not be classified as new materials for many of them were known in the latter half of the nineteenth century. The failure to develop them during this period was due, in part, to a lack of understanding of their properties, in particular, the problem of the structure of polymers was the subject of much fruitless controversy.
Two events of the twentieth century catapulted polymers into a position of worldwide importance. The first of these was the successful commercial production of the plastic now known as Bakelite. Its industrial usefulness was demonstrated in1912 and in the next succeeding years. Today Bakelite is high on the list of important synthetic products. Before 1912 materials made from cellulose were available, but their manufacture never provided the incentive for new work in the polymer field such as occurred after the advent of Bakelite. The second event was concerned with fundamental studies of the nature polymers by Staudinger in Europe and by Carohers, who worked with the Du Pont company in Delaware. A greater part of the studies were made during the 1920’s. Staudinger’s work was primarily fundamental. Carother’s achievements led to the development of our present huge plastics industry by causing an awakening of interest in polymer chemistry, an interest which is still strongly apparent today.
The Nature of Thermodynamics
Thermodynamics is one of the most important areas of engineering science used to explain how most things work, why some things do not the way that they were intended, and why others things just cannot possibly work at all. It is a key part of the science engineers use to design automotive engines, heat pumps, rocket motors, power stations, gas turbines, air conditioners, super-conducting transmission lines, solar heating systems, etc.
Thermodynamics centers about the notions of energy, the idea that energy is conserved is the first low of thermodynamics. It is starting point for the science of thermodynamics is entropy; entropy provides a means for determining if a process is possible.
This idea is the basis for the second low of thermodynamics. It also provides the basis for an engineering analysis in which one calculates the maximum amount of useful that can be obtained from a given energy source, or the minimum amount of power input required to do a certain task.
A clear understanding of the ideas of entropy is essential for one who needs to use thermodynamics in engineering analysis. Scientists are interested in using thermodynamics to predict and relate the properties of matter; engineers are interested in using this data, together with the basic ideas of energy conservation and entropy production, to analyze the behavior of complex technological systems.
There is an example of the sort of system of interest to engineers, a large central power stations. In this particular plant the energy source is petroleum in one of several forms, or sometimes natural gas, and the plant is to convert as much of this energy as possible to electric energy and to send this energy down the transmission line.
Simply expressed, the plant does this by boiling water and using the steam to turn a turbine which turns an electric generator.
The simplest such power plants are able to convert only about 25 percent of the fuel energy to electric energy. But this particular plant converts approximately 40 percent; it has been ingeniously designed through careful application of the basic principles of thermodynamics to the hundreds of components in the system.
The design engineers who made these calculations used data on the properties of steam developed by physical chemists who in turn used experimental measurements in concert with thermodynamics theory to develop the property data.
Plants presently being studied could convert as much as 55 percent of the fuel energy to electric energy, if they indeed perform as predicted by thermodynamics analysis.
The rule that the spontaneous flow of heat is always from hotter to cooler objects is a new physical idea. There is noting in the energy conservation principle or in any other law of nature that specifies for us the direction of heat flow. If energy were to flow spontaneously from a block of ice to a surrounding volume of water, this could occur in complete accord with energy conservation. But such a process never happens. This idea is the substance of the second law of thermodynamics.
Clear, a refrigerator, which is a physical system used in kitchen refrigerators, freezers, and air-conditioning units must obey not only the first law (energy conservation) but the second law as well.
To see why the second law is not violated by a refrigerator, we must be careful in our statement of law. The second law of thermodynamics says, in effect, that heat never flows spontaneously from a cooler to a hotter object.
Or, alternatively, heat can flow from a cooler to a hotter object only as a result of work done by an external agency. We now see the distinction between an everyday spontaneous process, such as the flow of heat from the inside to the outside of a refrigerator.
In the water-ice system, the exchange of energy takes place spontaneously and the flow of heat always proceeds from the water to the ice. The water gives up energy and becomes cooler while the ice receives energy and melts.
In a refrigerator, on the other hand, the exchange of energy is not spontaneous. Work provided by an external agency is necessary to reverse the natural flow of heat and cool the interior at the expense of further heating the warmer surroundings.
譯文：
塑料注射成型
許多不同的加工過(guò)程習(xí)慣于把塑料顆粒、粉末和液體轉(zhuǎn)化成最終產(chǎn)品。塑料材料用模具成型，并且適合用多種方式成型。在大多數(shù)情況下，熱塑性材料可以用許多方法成型，但熱固性塑料需要用其他方法成型。對(duì)于熱塑性材料有這種事實(shí)的認(rèn)識(shí)，它常常被加熱成為另一種柔軟狀態(tài)，然后在冷卻以前成型。對(duì)于熱固性塑料，換句話(huà)說(shuō)，在它加工以前還沒(méi)有形成聚合物，在化學(xué)反應(yīng)加工過(guò)程中發(fā)生變化，如通過(guò)加熱、催化劑或壓力處理。記住這個(gè)概念在學(xué)習(xí)塑料加工過(guò)程和聚合物的形成是很重要的。
塑料注射成型越來(lái)越廣泛地運(yùn)用于熱塑性材料的成型工藝。它也是最古老的一種方式。突然間，塑料注射成型材料占所有成型材料消費(fèi)的30%。塑料注射成型適合于大批量生產(chǎn)，當(dāng)原材料被成單一的步驟轉(zhuǎn)換成為塑料物品和單步自動(dòng)化的復(fù)雜幾何形狀制品。在大多數(shù)情況下，對(duì)于這樣的制品，精加工是不需要的。所生產(chǎn)的各種各樣的產(chǎn)品包括：玩具、汽車(chē)配件、家用物品和電子消費(fèi)物品。
因?yàn)樗芰献⑸淠＞哂泻芏嘁鬃兊南嗷ビ绊?，那是一種復(fù)雜的虛慎重考慮的加工過(guò)程。塑料注射模具設(shè)備的成功是不依賴(lài)于機(jī)器變化到恰當(dāng)?shù)牟襟E，只有淘汰了需要注射變化的機(jī)器，才會(huì)導(dǎo)致適應(yīng)液壓變化、料筒溫度變化和材料黏度變化的機(jī)器的產(chǎn)生。增加機(jī)器重復(fù)注射的能力的變化可以幫助減少公差，降低次品等級(jí)和增加產(chǎn)品質(zhì)量。
對(duì)于任何模具注射設(shè)備的操作人員目的是制造產(chǎn)品，成為特等品、用最短的時(shí)間、用重復(fù)精度和全自動(dòng)化生產(chǎn)作為周期。模塑人員在生產(chǎn)過(guò)程中總是想盡辦法降低或消除不合格產(chǎn)品。對(duì)于塑料注射模具有高要求的光學(xué)制品，或者有高附加值的制品如：家用電器制品，它的利潤(rùn)大大降低。
一種塑料注射模具的生產(chǎn)周期或順序由五個(gè)階段組成：
注射或填充模具
補(bǔ)料或壓縮
保壓
冷卻
局部注射
塑料顆粒被投入料斗并且打開(kāi)塑料注射料筒，在那里顆粒被旋轉(zhuǎn)螺桿帶動(dòng)進(jìn)入料筒。螺桿的旋轉(zhuǎn)強(qiáng)迫塑料顆粒在高壓下擠壓料筒筒壁導(dǎo)致它變成熔體。隨著壓力的增加，旋轉(zhuǎn)螺桿被迫后退直到有足夠的塑料被注射成為儲(chǔ)料。塑料螺桿強(qiáng)迫熔融的塑料從料筒流到噴嘴、主流道經(jīng)澆注系統(tǒng)，最終進(jìn)入模具型腔。當(dāng)注射模具型腔容積被充滿(mǎn)。當(dāng)塑料接觸冷的模具表面，它被固化以減少表層。當(dāng)模具保持熔融狀態(tài)，塑料沿著模芯充滿(mǎn)整個(gè)模具。，利用率特別高，在注射時(shí)型腔被充滿(mǎn)95%~98%。接著成型過(guò)程進(jìn)入補(bǔ)料階段。
當(dāng)型腔被充滿(mǎn)，熔融塑料便開(kāi)始冷卻。冷卻塑料的收縮，就增加了諸如凹痕、孔洞和尺寸不穩(wěn)定等制品缺陷的發(fā)生。為了補(bǔ)償收縮，增加塑料壓入型腔。當(dāng)型腔被封裹，為防止的熔融狀態(tài)塑料從型腔內(nèi)流向出口，把壓力應(yīng)用于熔體。這種壓力必須應(yīng)用直到出口為固態(tài)。這種加工可分為兩步（補(bǔ)料和保壓）或可能包含成為一步（保壓或第二階段）。在補(bǔ)料時(shí)，熔體被補(bǔ)料壓力收縮補(bǔ)償壓入型腔。在保壓時(shí)，壓力僅僅防止聚合物回流。
在保壓階段完成以后，冷卻階段開(kāi)始。在冷卻時(shí)，是制品在型腔內(nèi)保持需具體說(shuō)明的一個(gè)階段。在冷卻持久的階段主要依靠材料的特性和制品的收縮率。典型的，制品溫度必須冷卻到材料的注射溫度。在冷卻制品時(shí)，這種機(jī)器塑料熔體被冷卻到下一個(gè)周期。聚合物是以剪切作用為主題的，如同加熱圈獲得能量一樣。當(dāng)注射開(kāi)始，到塑料注射終止。聚合物會(huì)立刻出現(xiàn)在冷卻階段以前，直到模具打開(kāi)和制品被注射。
當(dāng)聚合物被編制成有用的文章，它們被稱(chēng)為：塑料、橡膠和纖維。許多聚合物，例如棉花和羊毛來(lái)自自然，但是絕大多數(shù)商業(yè)的產(chǎn)品都是人造的，都來(lái)源于此。一系列眾所周知的材料包括酚醛塑料，滌綸，尼龍，聚硅氧烷，有機(jī)玻璃，纖維素，聚丙乙烯和特氟隆。
在1930年以前，商業(yè)用的聚合物沒(méi)有廣泛應(yīng)用。然而它們本應(yīng)該作為新材料在19世紀(jì)下半葉出名，卻沒(méi)有成功。在該期間，它們所以未能發(fā)展，部分原因是不了解它們的性質(zhì)，特別是，聚合物結(jié)構(gòu)曾是許多無(wú)結(jié)果爭(zhēng)論的主題。
二十世紀(jì)的兩次事件使聚合物聲名雀起，并且在世界范圍內(nèi)占據(jù)了很重要的地位。第一次是成功的商業(yè)塑料產(chǎn)品叫做酚醛塑料。它有用的工業(yè)價(jià)值在1912年表現(xiàn)得近乎瘋狂，并且在以后許多年發(fā)揮著巨大的價(jià)值。今天，酚醛塑料仍然在一系列的人造的產(chǎn)品中占有一席之地。在1912年以前，由塑料制造的材料是有用的，但是那種材料的制造從未提供像發(fā)明了酚醛塑料以后，形成新聚合物的動(dòng)力那樣有價(jià)值。第二次事件與基礎(chǔ)學(xué)科的自然聚合物有關(guān)，被歐洲的史濤丁格和美國(guó)的卡羅瑟夫發(fā)現(xiàn)，他們?cè)谔剡_(dá)華州的杜邦公司工作。一些重要的研究在20世紀(jì)20年代被開(kāi)展，史濤丁格主要從事基礎(chǔ)工作?？_瑟夫的成功導(dǎo)致了我們目前巨大塑料工業(yè)的發(fā)展，引起了對(duì)化學(xué)聚合物的關(guān)注，并且在今天仍然引起了強(qiáng)烈而明顯的關(guān)注。
熱力學(xué)的性質(zhì)
熱力學(xué)是工程科學(xué)最重要的領(lǐng)域之一。這門(mén)科學(xué)是用來(lái)解釋大多數(shù)東西是如何做功的，有些東西為什么不按所預(yù)期的那樣做功，另外一些東西又為什么根本不做功。熱力學(xué)是工程師在設(shè)計(jì)汽車(chē)發(fā)動(dòng)機(jī)、熱泵、火箭發(fā)動(dòng)機(jī)、發(fā)電站燃汽輪機(jī)、空氣調(diào)節(jié)器、超導(dǎo)電輸電線(xiàn)，太陽(yáng)能加熱系統(tǒng)等所用的科學(xué)知識(shí)的關(guān)鍵部分。
熱力學(xué)以能的各種概念為中心，能量守恒這一概念是熱力學(xué)的第一定律。這是熱力學(xué)以及工程分析的起點(diǎn)，熱力學(xué)的第二個(gè)要領(lǐng)是熵；熵提供一種用以確定某一過(guò)程是否可行的手段。產(chǎn)生熵的過(guò)程是可行的，消滅熵的過(guò)程是不可行的，這個(gè)要領(lǐng)是熱力學(xué)第二定律的基礎(chǔ)。
他還為一種工程分析奠定了基礎(chǔ)，在這種工程分析中，人們可以算出從給定的能源中所能獲得的有用功率的最大值，或算出做某種工作所能獲得的有用功率的最小值。
若要在工程分析中應(yīng)用熱力學(xué)，就必須對(duì)能和熵這些概念有一個(gè)清楚的了解。科學(xué)家關(guān)心的是利用這些數(shù)據(jù)，結(jié)合能量守恒及熵的產(chǎn)生這些基本概念來(lái)分析復(fù)雜系統(tǒng)性能。
舉一個(gè)工程師感興趣的例子———一個(gè)大型中心發(fā)電站。在該發(fā)電站，能源是某種形式的石油，有時(shí)是天然氣；該發(fā)電站的作用是把燃料能盡可能地轉(zhuǎn)化成電能，并把電能沿輸電線(xiàn)輸送出去。
簡(jiǎn)單的說(shuō)，該發(fā)電站的發(fā)電方式是：使水沸騰，利用蒸汽轉(zhuǎn)動(dòng)汽輪機(jī)，汽輪機(jī)再轉(zhuǎn)動(dòng)發(fā)電機(jī)。
這類(lèi)發(fā)電站中最簡(jiǎn)單的只能把大約25%的燃料轉(zhuǎn)化成電能。但該發(fā)電站卻能把大約40%的燃料轉(zhuǎn)化成電能，這是因?yàn)樵摪l(fā)電站是經(jīng)過(guò)精心設(shè)計(jì)的結(jié)果，把熱力學(xué)的基本原理仔細(xì)的用于該系統(tǒng)內(nèi)的數(shù)百個(gè)零部件。
進(jìn)行這些計(jì)算的設(shè)計(jì)工程師，利用了由物理學(xué)家研究出來(lái)的有關(guān)蒸汽特性的數(shù)據(jù)；而物理學(xué)家則是利用實(shí)驗(yàn)測(cè)得的數(shù)據(jù)，結(jié)合熱力學(xué)理論，研究出這種特性的數(shù)據(jù)的。
目前在研究中的一些發(fā)電站，如果說(shuō)的確按熱力學(xué)分析所預(yù)測(cè)的那樣工作，可以將多達(dá)55%的燃料能轉(zhuǎn)化成電能。
熱始終是自發(fā)的從較熱的物體流向較冷的物體，這一規(guī)律是一種新的物理概念。在能量守恒原理中或其他任何一種自然規(guī)律中，沒(méi)有給我們規(guī)定熱的方向。如果能量能自發(fā)的從冰塊流向周?chē)乃?，這可能和能量的守恒完全一致，但這一過(guò)程決不發(fā)生。這一概念是熱力學(xué)第二定律的實(shí)質(zhì)。很明顯，冷凍機(jī)是一種物理系統(tǒng)，用于廚房的電冰箱、冷場(chǎng)庫(kù)和空調(diào)裝置，它不僅必須遵從第一定律（能量守恒）也必須遵從第二定律。
為了弄清冷凍機(jī)為什么沒(méi)有違背第二定律，必須對(duì)這一定律加以說(shuō)明，熱力學(xué)第二定律實(shí)質(zhì)上是說(shuō)：熱不會(huì)自發(fā)地從較冷的物體流向較熱的物體。
換句話(huà)說(shuō)，熱之所以能從較冷的物體流向較熱的物體，是外界力量做功的結(jié)果，現(xiàn)在我們弄清了某一日常的自然過(guò)程。如水和冰之間的熱流動(dòng)和冷凍機(jī)熱從里面向外面流動(dòng)之間的區(qū)別。
在水、冰系統(tǒng)中，能量的交換是自發(fā)產(chǎn)生的，因而熱的流動(dòng)是水流向冰。水放出了能量從而變冷，而冰吸收熱量從而融化。
另一方面，在冷凍機(jī)中，能量交換不是自發(fā)產(chǎn)生的，而需要改變熱的流動(dòng)方向，并通過(guò)進(jìn)一步加熱較暖的周?chē)h(huán)境而使冷凍機(jī)內(nèi)部變冷，就必須依靠外力做功。
摘 要
本設(shè)計(jì)論文系統(tǒng)闡述了汽車(chē)輪帽塑料注射模設(shè)計(jì)過(guò)程，根據(jù)汽車(chē)輪帽塑件的形狀和生產(chǎn)要求，編制汽車(chē)輪帽塑件的設(shè)計(jì)過(guò)程，初步制定了總體模具的設(shè)計(jì)方案。本制品采用注射模成型設(shè)計(jì),采用單型腔布局，使用液壓側(cè)向抽芯和斜導(dǎo)柱側(cè)向抽芯機(jī)構(gòu)，推桿頂出機(jī)構(gòu)。本論文首先對(duì)汽車(chē)輪帽塑件進(jìn)行了詳細(xì)的工藝性分析，然后進(jìn)行注射模結(jié)構(gòu)設(shè)計(jì)，比如分型面的選擇，抽芯機(jī)構(gòu)的設(shè)計(jì)等，并進(jìn)行模具設(shè)計(jì)的相關(guān)的計(jì)算,完成型腔和型芯工作尺寸的計(jì)算等，接著對(duì)整個(gè)模具的進(jìn)行相關(guān)校核，最后完成整個(gè)汽車(chē)輪帽注射模設(shè)計(jì)，并繪制出模具的總裝圖和非標(biāo)準(zhǔn)件的零件圖。
本設(shè)計(jì)方案結(jié)構(gòu)緊湊，滿(mǎn)足制品大批量生產(chǎn)、高精度、外形復(fù)雜的要求，設(shè)計(jì)參考了以往注射模具的設(shè)計(jì)經(jīng)驗(yàn)，并結(jié)合制件性能，簡(jiǎn)化設(shè)計(jì)機(jī)構(gòu)，并且運(yùn)用AutoCAD等軟件進(jìn)行繪圖，縮短了生產(chǎn)周期，并且獲得良好的經(jīng)濟(jì)性能。
關(guān)鍵詞：汽車(chē)輪帽；注射模設(shè)計(jì)；硬聚氯乙烯；側(cè)向抽芯
Abstract
The thesis systemic introduce the design process of the plastics injection mould of four-way pipe, base on the shape and the production requirement of four-way pipe, at the same time the article establish the design process of four-way pipe produce, and elementary set down the design scheme of the total injection mold. The four-way pipe produce adopt single cavity of injection mould design，use the mechanism of liquid pressure lateral loose core and incline leader lateral loose core,and the mechanism of handspike. First, the thesis analyse the craft of the four-way pipe produce particular, then finish the structure design of four-way pipe injection mold, such as the choice of the parting surface, the design of lateral loose core structure etc.. Second, the paper finish the calculatione related with the injection mold design, for example the calculation for the work size of the cavity and core. Third, the article complete the parametric relate with the whole injection molding checking. Finally, the thesis complete the design of the whole four-way pipe injection mold, and draw the total assembly chart and the accessory chart of the non-standard of the mold.
This design is compactness for fulfilling volume-produce, demand with complicated high accuracy and appearance, at the same time references anciently experience of injection mould and combines characteristic of produce to project organization simplify the project organization. In order to shorten production cycle and obtain favorable efficiency, the two-dimension and triaxiality drawings were finished by AutoCAD.
Key words：four-way pipe; injection mould design; HPVC; lateral loose core
前 言
光陰似梭，大學(xué)三年的學(xué)習(xí)一晃而過(guò)，為具體的檢驗(yàn)這三年來(lái)的學(xué)習(xí)效果，綜合檢測(cè)理論在實(shí)際應(yīng)用中的能力，除了平時(shí)的考試、實(shí)驗(yàn)測(cè)試外，更重要的是理論聯(lián)系實(shí)際，即此次設(shè)計(jì)的課題為汽車(chē)輪帽外殼模具設(shè)計(jì)
這副模具應(yīng)用廣泛，但成型難度大，模具結(jié)構(gòu)較為復(fù)雜，對(duì)模具工作人員是一個(gè)很好的考驗(yàn)。它能加強(qiáng)對(duì)塑料模具成型原理的理解，同時(shí)鍛煉對(duì)塑料成型模具的設(shè)計(jì)和制造能力。
本次設(shè)計(jì)以模具為主線(xiàn)，綜合了成型工藝分析，模具結(jié)構(gòu)設(shè)計(jì)，最后到模具零件的加工方法，模具總的裝配等一系列模具生產(chǎn)的所有過(guò)程。能很好的學(xué)習(xí)致用的效果。在設(shè)計(jì)該模具的同時(shí)總結(jié)了以往模具設(shè)計(jì)的一般方法、步驟，模具設(shè)計(jì)中常用的公式、數(shù)據(jù)、模具結(jié)構(gòu)及零部件。把以前學(xué)過(guò)的基礎(chǔ)課程融匯到綜合應(yīng)用本次設(shè)計(jì)當(dāng)中來(lái)，所謂學(xué)以致用。在設(shè)計(jì)中除使用傳統(tǒng)方法外，同時(shí)引用了CAD、ug等技術(shù)，使用Office軟件，力求達(dá)到減小勞動(dòng)強(qiáng)度，提高工作效率的目的。
在此次設(shè)計(jì)中，主要用到所學(xué)的注射模設(shè)計(jì)，以及機(jī)械設(shè)計(jì)等方 面的知識(shí)。著重說(shuō)明了一副注射模的一般流程，即注射成型的分析、注射機(jī)的選擇及相關(guān)參數(shù)校核、模具的結(jié)構(gòu)設(shè)計(jì)、注射模具設(shè)計(jì)的有關(guān)計(jì)算、模具總體尺寸的確定與結(jié)構(gòu)草圖的繪制、模具結(jié)構(gòu)總裝圖和零件工作圖的繪制、全面審核投產(chǎn)制造等，而主要環(huán)節(jié)集中在塑料模具的設(shè)計(jì)和成型工藝的制定這兩個(gè)方面。通過(guò)本次畢業(yè)設(shè)計(jì)，使我加深了解模具設(shè)計(jì)的過(guò)程，并懂得了如何查閱相關(guān)資料和怎樣去解決在實(shí)際工作中遇到的實(shí)際問(wèn)題，
在編寫(xiě)說(shuō)明書(shū)過(guò)程中，我參考了《塑料模成型工藝與模具設(shè)計(jì)》、《實(shí)用注塑模設(shè)計(jì)手冊(cè)》和《模具制造工藝》等有關(guān)教材。引用了有關(guān)手冊(cè)的公式及圖表，并得到了老師同學(xué)的幫助。且水平有限，時(shí)間倉(cāng)促。設(shè)計(jì)過(guò)程中難免有錯(cuò)誤和欠妥之處，懇請(qǐng)各位老師和同學(xué)批評(píng)指正，以達(dá)到本次設(shè)計(jì)的目的！
汽車(chē)輪帽外殼模具設(shè)計(jì)
第一章 塑料的工藝性分析與設(shè)計(jì)
1、 塑件的工藝分析
2【塑件成型工藝分析】如圖1.1所示：
正面所示
反面所示
1.1 材料的選擇
本產(chǎn)品為汽車(chē)配件，首先從它的使用上分析必須具備有一定的綜合機(jī)械性能包括良好的機(jī)械強(qiáng)度，和一定的耐寒性、耐油性、耐水性、化學(xué)穩(wěn)定性和絕緣性。能滿(mǎn)足以上性能的塑料材料有多種，但從材料的來(lái)源以及材料的成本考慮，ＰＰ更適合些。PP是目前世界上應(yīng)用最廣泛的材料，它的來(lái)源廣，成本低，符合塑料成型的經(jīng)濟(jì)性。因此，在選用材料時(shí)，考慮采用PP就能滿(mǎn)足它的使用性能和成型特性。
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