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摘 要
實(shí)際應(yīng)用中,車床主要進(jìn)行車外圓、車端面和鏜孔等工作。車削很少在其他種類的機(jī)床上進(jìn)行,而且任何一種其它機(jī)床都不像車床那樣方便的進(jìn)行車削加工。由于車床還可以用來鉆孔和鉸孔,車床的多功能性可以使工件一次安裝中進(jìn)行幾種加工。因此,在生產(chǎn)中使用的各種車床比任何其它種類的機(jī)床都多。
現(xiàn)代機(jī)床正在向高速度化、高精度化、高柔性化、高自動(dòng)化、高可靠性等方向發(fā)展。CM6150型車床是一種中型精密普通機(jī)床, 它具有操作方便,輕巧,結(jié)構(gòu)簡(jiǎn)單,工藝性好,振動(dòng)、噪聲小,加工精度高,生產(chǎn)率高等優(yōu)點(diǎn)。因此它被廣泛的應(yīng)用在各種車間。本設(shè)計(jì)以CM6150機(jī)床為基礎(chǔ),進(jìn)行了車床中若干部件的設(shè)計(jì)。本設(shè)計(jì)的主要內(nèi)容包括以下三部分:
主軸箱的設(shè)計(jì),這部分主要包括:總體的設(shè)計(jì)與布局、各傳動(dòng)軸的設(shè)計(jì)及驗(yàn)算、主軸的設(shè)計(jì)及驗(yàn)算、各齒輪的設(shè)計(jì)及驗(yàn)算、主軸箱CAD圖的繪制。
變速箱的設(shè)計(jì),這部分主要包括:主要參數(shù)的選擇原則,確定個(gè)檔變速齒輪的模數(shù)、齒數(shù)等齒輪參數(shù)。
齒輪計(jì)算和軸的計(jì)算,對(duì)齒輪的接觸強(qiáng)度和彎曲強(qiáng)度進(jìn)行計(jì)算,進(jìn)行軸的設(shè)計(jì)。介紹了軸的結(jié)構(gòu),軸徑的選擇方法,計(jì)算個(gè)檔位的彎矩,扭矩,并找出軸的危險(xiǎn)截面進(jìn)行強(qiáng)度校核。
關(guān)鍵字:主軸箱;變速箱;傳動(dòng)
Abstract
Lathes are machine tools designed primarily to do turning, facing, and boring. Very little turning is done on other types of machine tools, and none can do it with equal facility. Because lathes also can do drilling and reaming, their versatility permits several operations to be done with a single setup of the workpiece. Consequently, more lathes of various type are used in manufacturing than any other machine tool.
The development of the machine tool has the following tendencies: high velocity, high precision, high automation and high reliability etc. However, The CM6150 is a medium-sized lathe with high precision. It has following advantages such as convenient operating, simple structure, good crafting, low noise and vibration, high manufacturing accuracy, high productivity and so on. So it is widely used in kinds of workshops. The design is based on CM6150 machine, a lathe in the design of a number of components.This design includes three parts below:
Design of the main shaft box,What is involved in this part are: the total layout and design, the design and calculating of each transferring shaft, the design of spindle, design of each gear and the CAD drawing of the spindle box.
Design of the transmission box ,What is involved in this part are: I explained the choosing principle of the main parameters I determined some parameters about gears, for example, the helical angle, the tooth width, the tooth number etc.
Gears ’s calculated and shaft ’s calculated ,I calculated the rigidity and strength about the main gears. I designed shaft and introduced their structure, the choosing method of their radius, I found their hazardous section ,then calculated the rigidity and strength.
Keywords: the main shaft box; the transmission box; transmission
目 錄
摘 要 I
Abstract II
1 引 言 1
1.1 車床簡(jiǎn)介及發(fā)展概況 1
1.2 本課題的目的和意義.................................................................................................2
2 機(jī)床總體設(shè)計(jì).........................................................................................................................3
2.1參數(shù)擬定 3
2.1.1主要參數(shù) 3
2.1.2確定轉(zhuǎn)數(shù)公比值、轉(zhuǎn)數(shù)數(shù)列、調(diào)速范圍 3
2.2總體布局 3
2.2.1影響本機(jī)床總體布局的基本因素 3
2.2.2布局簡(jiǎn)圖 5
2.2.3機(jī)床設(shè)計(jì)應(yīng)滿足的基本要求............................................................................5
3 主傳動(dòng)系統(tǒng)設(shè)計(jì) 6
3.1主傳動(dòng)系統(tǒng)概述..........................................................................................................6
3.1.1主傳動(dòng)的功用....................................................................................................6
3.1.2主傳動(dòng)的組成....................................................................................................6
3.1.3主傳動(dòng)系統(tǒng)的設(shè)計(jì)要求....................................................................................6
3.2傳動(dòng)方案確定 10
3.2.1集中傳動(dòng)方式 10
3.2.2分離傳動(dòng)方式 10
3.3論證并確定合理的結(jié)構(gòu)式和轉(zhuǎn)速圖 11
3.3.1主變速系統(tǒng)傳動(dòng)系設(shè)計(jì)的一般原則 11
3.3.2確定轉(zhuǎn)速圖 11
3.3.3幾點(diǎn)補(bǔ)充說明 12
3.4齒數(shù)的確定 14
3.4.1在確定齒數(shù)時(shí)應(yīng)注意的幾個(gè)問題 14
3.4.2齒數(shù)的最終確定 14
3.5擬定主傳動(dòng)系統(tǒng)圖 15
3.6確定帶輪直徑 16
3.7計(jì)算主軸轉(zhuǎn)速誤差 17
3.8原理簡(jiǎn)單敘述 18
4 傳動(dòng)件估算 19
4.1主軸及各傳動(dòng)軸、各傳動(dòng)齒輪的計(jì)算轉(zhuǎn)速 19
4.1.1主軸的計(jì)算轉(zhuǎn)速 19
4.1.2各傳動(dòng)軸的計(jì)算轉(zhuǎn)速 19
4.1.3各齒輪計(jì)算轉(zhuǎn)速 19
4.2主軸支承軸頸尺寸和內(nèi)孔徑尺寸的確定 20
4.2.1主軸前軸直徑的確定 20
4.2.2主軸后軸直徑的確定 20
4.2.3主軸內(nèi)孔徑的確定 20
4.3傳動(dòng)軸直徑初定 20
4.4傳動(dòng)齒輪模數(shù)的初步計(jì)算 21
5 結(jié)構(gòu)設(shè)計(jì) 24
5.1帶輪設(shè)計(jì) 24
5.2制動(dòng)機(jī)構(gòu)設(shè)計(jì) 24
5.3主軸的支承形式設(shè)計(jì) 24
5.4軸的軸向固定 25
5.5齒輪塊設(shè)計(jì) 25
5.6其它傳動(dòng)軸軸承的選擇 26
5.7主軸端部的結(jié)構(gòu)形式 26
5.8主軸的潤(rùn)滑與密封 26
5.9操縱機(jī)構(gòu)設(shè)計(jì) 27
6 主要零件核算 29
6.1主軸強(qiáng)度校核 29
6.1.1求切削力Fc和背向力錯(cuò)誤!未找到引用源。 29
6.1.2求該軸齒輪受力 30
6.1.3作出受力圖、彎矩圖、扭矩圖 30
6.1.4校核軸的強(qiáng)度 31
6.2花鍵聯(lián)接強(qiáng)度校核 32
6.3齒輪的強(qiáng)度計(jì)算 33
6.4滾動(dòng)軸承的校核 35
7 結(jié) 論 37
致 謝.........................................................................................................................................38
參考文獻(xiàn) 39
附錄A英文原文 40
附錄B漢語翻譯.......................................................................................................................47
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