筒形傳感器外殼的沖壓模具設(shè)計【彎角L形件級進模優(yōu)秀課程畢業(yè)設(shè)計含8張CAD圖紙帶外文翻譯】-cymj17

筒形傳感器外殼的沖壓模具設(shè)計【彎角L形件級進模優(yōu)秀課程畢業(yè)設(shè)計含8張CAD圖紙帶外文翻譯】-cymj17

筒形傳感器外殼沖壓模具設(shè)計

摘要

沖壓加工是現(xiàn)代機械制造業(yè)中先進高效的加工方法之一。它是利用安裝在壓力機上的模具，在常溫或加熱的條件下對板材施加壓力使其變形和分解，從而獲得一定形狀、尺寸的零件加工方法。采用普通的沖壓的模具生產(chǎn)較率低，且費用較高，經(jīng)估算占沖壓件總成本的30%～40%，甚至更高一些。根據(jù)工件特點選擇采用級進模沖壓生產(chǎn)以提高生產(chǎn)效率、降低生產(chǎn)成本。本次設(shè)計采用級進模沖壓生產(chǎn)。本文對采用級進模沖壓生產(chǎn)彎角的分析，計算以及具體方案做了介紹。

關(guān)鍵詞：彎角；級進模；沖壓

Cylindrical Sensor Housing Stamping Die Design

Abstract

    The stamping is one of the modern machinery manufacturing state-of-the-art and efficient processing methods. It is installed in the press mold, and applying pressure to deform and decomposition of the plate under the conditions of room temperature or heated to obtain a certain shape, the size of the parts processing method. The ordinary stamping mold production is relatively low, and the cost is higher, the estimate accounted for 30% to 40% of the total cost of stamping parts, and even higher. According to the  work piece characteristics of progressive die stamping production in order to improve production efficiency, reduce production costs. The design uses a progressive die stamping production. Analysis of progressive die stamping corner, computing, and specific programs is introduced.

Key Words: Corners; Progressive die; Stamping

目  錄

1 緒論.......................................................................................................................1

1.1全面推廣CAD/CAM/CAE技術(shù).............................................................................1

1.2高速銑削加工........................................................................................................1

1.3模具掃描及數(shù)字化系統(tǒng)..........................................................................................1

1.4電火花銑削加工.....................................................................................................2

1.5提高模具標(biāo)準(zhǔn)化程度..............................................................................................2

1.6優(yōu)質(zhì)材料及先進表面處理技術(shù)................................................................................2

1.7模具研磨拋光將自動化、智能化............................................................................2

1.8模具自動加工系統(tǒng)的發(fā)展.......................................................................................2

1.9級進模的優(yōu)缺點.....................................................................................................2

2 設(shè)計初始資料.......................................................................................................4

 2.1技術(shù)要求...............................................................................................................4

 2.2工件生產(chǎn)批量........................................................................................................5

 2.3原材料規(guī)格及毛坯情況..........................................................................................5

3 分析沖壓零件（彎角）的工藝性.......................................................................6

 3.1沖壓件經(jīng)濟性分析.................................................................................................6

3.2沖壓件工藝性分析.................................................................................................6

3.3沖模制造精度的選擇..............................................................................................6

3.4其他方面...............................................................................................................7

4 確定工藝方案及模具形式...................................................................................8

 4.1排樣.....................................................................................................................8

 4.2工序的確定...........................................................................................................8

 4.3搭邊類型的確定....................................................................................................8

 4.4卸料板的選擇........................................................................................................9

5 工藝計算.............................................................................................................10

 5.1毛坯工藝計算......................................................................................................10

  5.1.1排樣及搭邊值的計算........................................................................................10

  5.1.2步距的計算.....................................................................................................10

  5.1.3條料寬度的確定...............................................................................................11

  5.1.4材料利用率的計算...........................................................................................11

  5.1.5板料的裁剪.....................................................................................................12

 5.2沖壓力的計算......................................................................................................12

  5.2.1沖裁力計算.....................................................................................................12

  5.2.2卸料力、推件力和頂件力計算..........................................................................13

  5.2.3計算總沖壓力..................................................................................................14

 5.3確定壓力中心......................................................................................................14

  5.3.1壓力中心.........................................................................................................14

  5.3.2壓力中心的計算..............................................................................................15

 5.4凸凹模工作部分尺寸計算.....................................................................................16

  5.4.1尺寸計算原則..................................................................................................16

  5.4.2沖裁間隙的選擇..............................................................................................16

  5.4.3凸凹模刃口尺寸..............................................................................................17

 5.5確定各主要零件結(jié)構(gòu)尺寸（凹凸模的設(shè)計）..........................................................20

  5.5.1凹模的結(jié)構(gòu)設(shè)計與標(biāo)準(zhǔn)化.................................................................................20

  5.5.2凸模的結(jié)構(gòu)設(shè)計與標(biāo)準(zhǔn)化.................................................................................22

 5.6初選沖壓設(shè)備......................................................................................................23

6 模具強度校核.....................................................................................................24

 6.1模具失效形式......................................................................................................24

 6.2對沖裁部分的模具零件進行校核計算....................................................................24

7 壓力機的選用.....................................................................................................25

 7.1壓力機的校核......................................................................................................25

8 模具零部件設(shè)計.................................................................................................27

 8.1模具標(biāo)準(zhǔn)件的選擇...............................................................................................27

  8.1.1模架的選用.....................................................................................................27

  8.1.2導(dǎo)向裝置的確定..............................................................................................27

  8.1.3模柄的選擇.....................................................................................................28

  8.1.4沖壓加工時定位部分的設(shè)計.............................................................................29

  8.1.5卸料形式的確定..............................................................................................29

  8.1.6導(dǎo)料裝置的確定..............................................................................................29

 8.2模具材料的選用...................................................................................................30

9 模具的裝配.........................................................................................................31

10 技術(shù)經(jīng)濟性分析...............................................................................................32

 10.1沖裁件的經(jīng)濟性分析..........................................................................................32

 10.2模具的經(jīng)濟性分析..............................................................................................32

11 結(jié)論...................................................................................................................34

參考文獻...............................................................................................................35

致謝.......................................................................................................................36

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wanjiao.stp

上墊板A2.dwg

上模座A2.dwg

上蓋板A2.dwg

下模座A2.dwg

凹模A1.dwg

外文文獻翻譯.doc

外文翻譯.doc

彎角.SLDPRT

彎角L形件A3.dwg

排樣圖A1.dwg

文件清單.txt

筒形傳感器外殼的沖壓模具設(shè)計【彎角L形件級進模】.doc

英文.pdf

裝配圖A0.dwg