1280-管套壓裝專機(jī)結(jié)構(gòu)設(shè)計(jì)
1280-管套壓裝專機(jī)結(jié)構(gòu)設(shè)計(jì),管套壓裝,專機(jī),結(jié)構(gòu)設(shè)計(jì)
UG brief introductionThe company of Unigraphics Solutions(brief name UGS) is the MCAD bigest supplier all of the world , main is the principle that the automobile and transportation,aviation aerospace,day pass its virtual productdevelopment(VPD) with the realms, such as consumer goods,in general usemachine and the electronics industry...etc. provides many classes to turn of,integration of,the business enterprise class include the softwareproduct and service at inside of the MCAD solution of the integrity.itsmain CAD product is an UG.Product the main capable machine manufacturing business enterpriseof the UG company provide to include from the design,analyze to the manufacturing applied Unigraphics software,according to Windows the designand graphics product Solid Edge,the group class product data managementsystem iMAN,product can see to turn the technique ProductVision and beused extensively by the industry of the high accuracy boundary mean ofthe entity set up the mold core Parasolid at inside of the whole line product.UG the machine design of the high-tech pplied realm and molding tool processed automation to get on the market in the aviation aerospace,automobile,in general use machine,industrial equipments,the medical treatment apparatus and the other extensive of application.many in the lastyearses, UGS always Be supporting the American G.M. company implement currently global biggest virtual product a development item, in the meantime Unigraphics also that day originally the 著 automobile zero the calculator of the parts manufactory DENSO company application standard, and got a very great application in the global automobile profession, such as Navistar,Detroit diesel engine factory,Winnebago and AG etc. of Robert Bosch.Moreover, the UGS company also has a good performance in the aviation realm:The aviation industry in the United States, install more than 10,000 sets of UG softwares;At the Russian aviation industry, the UG software has an above market of 90%;At the vapor round of North Americas machine market, the UG software has 80%.The UGS is blowing out gas to launch the machine profession to also occupy to lead a position, owning to blow out gas to launch the machine company such well-known customer suchas the Pratt& Whitney and the GE.Other customers of the aviation industry still have:The B/E airline,Boeing company,Israeli airplane company,British airline,Northrop Grumman,the airplane of 伊爾 and Antonov.The product of the UGS company still spreads all over the in general use machine,medical treatment apparatus,electronics,high technique and day to use a consumer goods in the meantime etc. profession, such as:the 3 Ms,Will-Pemco,Biomet,Zimmer,Philip's company,吉 row company,Timex,Eureka and Arctic Cat etc..The UG have abundant curved face sets up the mold tool. include tokeep 紋 noodles,scan noodles and pass a set of curve of free curved face,sweep 掠 through two sets of free curved faces,the curve broad sensesthat is hand over curve,standard two curve methods put radius, such as,kind, and etc. with change radius to pour a circle,broad sense two curves to pour a circle,two the pieces and the lights of several curved faces the agreeable bridge connect,the dynamic state pull to move to adjust curved face,etc. to be apart from or not etc. be apart from to be partial to place,the curved face cut,edit,order cloud born,the curved faceedit.The UG enter there are already nine years in China, it had a verybig development in the business of China, China had become area business in far east to increase a quickest nation. several in the last yearses, customer of UG at China already more than 800s, pack amount of machine to attain more than 3500 setses set.UG characteristics:1,set up a mold to work properly an activityThe compound set up a mold:Didn't need the grass diagram, need can carry on the whole parameter design, do not need definition and parameter to turn new curve-can make use of an entity edge directly.Several characteristics:Have convex mat,key slot,convex set,obliqueangle and dig a hull etc. characteristic,customer from the definition characteristic?,Quote from mode.The light pours a circle fluently: Does the industry pour a technique bestly?, Can from orientation in slice a ,steep edge and two the non- abutment noodles etc. is several 構(gòu) forms, changing radius to pour around minimum radius value can deteriorate to the extreme limit zero.2,be in conjunction with to masquerade to go together with to set up a moldCan provide to get down from the crest and heading up two kinds ofproduct structure definition method and can design in the context alsofrom the bottom/edit, the assemble of the high class navigate tool, canthe diagram show to assemble the tree structure, convenient really settle the parts position quickly?, ?Conceal or turn off particular moduleto the simplification expression that assembles a piece.The part applycolor, the relativity of the strong spare parts, form couples a condition, the expression type(relation) of the spare parts, be in conjunctionwith to turn the team work, can convenient replacement product in any zero partses, break a parts to obtain the latest work edition, team themember can proceed together each sub- assemble or the spare parts in the design product,3,keep two 維 paintings of[with] viewSpeak to the draftsman, combine in brief rich in logic, the 剖 sees the diagram auto related in the model and the 剖 tangent position ishand over the calculation and fixed position of see the diagram simpleof is complete by a mouse operation, conceal the line cancellation automatically, the automatic size arrange-DO not need to understand a design intention, the automatic engineering diagram grass diagram size mark.4,drive the industry confirmation of does the number controlto process2-5 stalk 銑s, the car process, the line incise, the 鈑 gold piecemanufacturing, the knife track imitate really with identification, theknife has a database/standard craft database function.5,the 鈑 gold piece lead manufacturingCan design or modify the product structure under the sistuation thatmodel or launch, fold the curved work preface can imitate a true craftto model process, the 鈑 anticipates to launch several autos and the product design related, can in an engineering diagram direct demonstration the product design to anticipate to launch and 鈑 severals.6,integration of numeral analysis The organization kinetics is analytical, doing hardly to wade the check and soft interference check, exercising to imitate really with analysis, dynamic state within the animation process interference check. 7,the extensive customer development toolThe customer orderany great, high class plait the distance language,can cut from the definition of customer interface8,inside the engineering electronics form of the 嵌Can with the other form software commutation data, can the simple definition spare parts series, can the convenient modification expressiontype, can born and fan-shaped diagram,keep the square diagram and curvediagram etc..9,photograph the true result exaggerateThe design that makes use of according to the numeral examine, speeding a product to appear on market time, modeling quickly. 10,can divide the data management of the stage implementThe industry most close CAD /CAM /CAE and the PDM integration, can manage all related datas in the CAD data and the whole product development period.近期對機(jī)械行業(yè)中軸、軸承和軸套的使用情況進(jìn)行了調(diào)查,發(fā)現(xiàn)在機(jī)械行業(yè)中軸、軸承和軸套是其中的關(guān)鍵零配件。自然而然在裝配中它們的安裝也非常平凡,按照《機(jī)械設(shè)備安裝工程施工及驗(yàn)收通用規(guī)范(GB50231-98) 》中第5.5.1條裝配前應(yīng)測量孔和軸的配合部位尺寸及進(jìn)入端倒角角度與尺寸。根據(jù)實(shí)測的平均值,應(yīng)按設(shè)計(jì)要求和本規(guī)范附錄十六選擇裝配方法。 第5.5.2條在常溫下裝配時(shí)應(yīng)將配合面清洗潔凈,并涂一薄層不含二硫化鉬添加劑的潤滑油;裝入時(shí)用力應(yīng)均勻,不得直接打擊裝配件。第5.5.3條縱向過盈連結(jié)的裝配宜采用壓裝法。壓裝設(shè)備的壓力,宜為壓入力的3.25~3.75倍;壓入或壓出速度不宜大于5mm/s。壓入后24h內(nèi),不得承受負(fù)載。所以在安裝軸、軸承和軸套時(shí)如果使用人工壓配不但勞動(dòng)強(qiáng)度太大而且相互位置尺寸不易保證,所以設(shè)計(jì)一個(gè)專用的壓裝機(jī)勢在必行。本次的畢業(yè)設(shè)計(jì)課題是管套壓裝專機(jī)。采用的總體方案是:在專機(jī)上定位兩軸套相對位置,利用電機(jī)減速機(jī)提供動(dòng)力,通過皮帶輪帶動(dòng)絲杠轉(zhuǎn)動(dòng),進(jìn)而帶動(dòng)裝有螺母的壓頭移動(dòng),將旋轉(zhuǎn)運(yùn)動(dòng)轉(zhuǎn)化為直線壓入運(yùn)動(dòng)。采用牙嵌式安全離合器進(jìn)行過載保護(hù),壓配后在管子相應(yīng)位置通過鉆模板鉆孔。通過這次畢業(yè)設(shè)計(jì),使我進(jìn)一步理解了所學(xué)過的理論知識及具體運(yùn)用了這些知識。這是我們在進(jìn)行畢業(yè)設(shè)計(jì)之前對所學(xué)課程的一次深入的全面的總復(fù)習(xí),也是一次理論聯(lián)系實(shí)際的訓(xùn)練。因此,它在幾年的學(xué)習(xí)中占有重要的地位。通過這次畢業(yè)設(shè)計(jì),使自己對軸套壓裝專機(jī)的工作有了親身的體驗(yàn),了解了壓裝專機(jī)的工作原理和工作過程,發(fā)現(xiàn)了許多人工手動(dòng)操作壓入軸套的不足和弊端,由此想出了用機(jī)器來代動(dòng)手工壓裝,這樣不緊提高了工作效率、減少了勞動(dòng)強(qiáng)度、也增強(qiáng)了定位精確度。但我們所設(shè)計(jì)的牙嵌式離合器容易打滑,則磨損厲害,影響了使用壽命,使用頻率高,電機(jī)頻繁啟動(dòng),鑒于以上不足,今后的設(shè)計(jì)可以采用液壓控制方案。就我個(gè)人而言,希望通過這次畢業(yè)設(shè)計(jì),對自己今后將從事的工作進(jìn)行一次適應(yīng)性訓(xùn)練,通過設(shè)計(jì)鍛煉自己分析問題、解決問題的能力。同時(shí)也學(xué)會(huì)了查圖表、資料、手冊等工具書。通過實(shí)例對軸套壓裝專機(jī)的制造和電機(jī)及減速器選擇,彈簧計(jì)算,離合器計(jì)算等做了一次練習(xí)??傊ㄟ^這次畢業(yè)課程設(shè)計(jì)使我受益匪淺,為以后的工作打下一個(gè)良好的基礎(chǔ)。在此,衷心感謝各位老師和同學(xué)的幫助和指導(dǎo)。由于能力所限,設(shè)計(jì)中許多不足之處,希望各位老師給予批評指教。 UG brief introductionThe company of Unigraphics Solutions(brief name UGS) is the MCAD bigest supplier all of the world , main is the principle that the automobile and transportation,aviation aerospace,day pass its virtual productdevelopment(VPD) with the realms, such as consumer goods,in general usemachine and the electronics industry...etc. provides many classes to turn of,integration of,the business enterprise class include the softwareproduct and service at inside of the MCAD solution of the integrity.itsmain CAD product is an UG.Product the main capable machine manufacturing business enterpriseof the UG company provide to include from the design,analyze to the manufacturing applied Unigraphics software,according to Windows the designand graphics product Solid Edge,the group class product data managementsystem iMAN,product can see to turn the technique ProductVision and beused extensively by the industry of the high accuracy boundary mean ofthe entity set up the mold core Parasolid at inside of the whole line product.UG the machine design of the high-tech pplied realm and molding tool processed automation to get on the market in the aviation aerospace,automobile,in general use machine,industrial equipments,the medical treatment apparatus and the other extensive of application.many in the lastyearses, UGS always Be supporting the American G.M. company implement currently global biggest virtual product a development item, in the meantime Unigraphics also that day originally the 著 automobile zero the calculator of the parts manufactory DENSO company application standard, and got a very great application in the global automobile profession, such as Navistar,Detroit diesel engine factory,Winnebago and AG etc. of Robert Bosch.Moreover, the UGS company also has a good performance in the aviation realm:The aviation industry in the United States, install more than 10,000 sets of UG softwares;At the Russian aviation industry, the UG software has an above market of 90%;At the vapor round of North Americas machine market, the UG software has 80%.The UGS is blowing out gas to launch the machine profession to also occupy to lead a position, owning to blow out gas to launch the machine company such well-known customer suchas the Pratt& Whitney and the GE.Other customers of the aviation industry still have:The B/E airline,Boeing company,Israeli airplane company,British airline,Northrop Grumman,the airplane of 伊爾 and Antonov.The product of the UGS company still spreads all over the in general use machine,medical treatment apparatus,electronics,high technique and day to use a consumer goods in the meantime etc. profession, such as:the 3 Ms,Will-Pemco,Biomet,Zimmer,Philip's company,吉 row company,Timex,Eureka and Arctic Cat etc..The UG have abundant curved face sets up the mold tool. include tokeep 紋 noodles,scan noodles and pass a set of curve of free curved face,sweep 掠 through two sets of free curved faces,the curve broad sensesthat is hand over curve,standard two curve methods put radius, such as,kind, and etc. with change radius to pour a circle,broad sense two curves to pour a circle,two the pieces and the lights of several curved faces the agreeable bridge connect,the dynamic state pull to move to adjust curved face,etc. to be apart from or not etc. be apart from to be partial to place,the curved face cut,edit,order cloud born,the curved faceedit.The UG enter there are already nine years in China, it had a verybig development in the business of China, China had become area business in far east to increase a quickest nation. several in the last yearses, customer of UG at China already more than 800s, pack amount of machine to attain more than 3500 setses set.UG characteristics:1,set up a mold to work properly an activityThe compound set up a mold:Didn't need the grass diagram, need can carry on the whole parameter design, do not need definition and parameter to turn new curve-can make use of an entity edge directly.Several characteristics:Have convex mat,key slot,convex set,obliqueangle and dig a hull etc. characteristic,customer from the definition characteristic?,Quote from mode.The light pours a circle fluently: Does the industry pour a technique bestly?, Can from orientation in slice a ,steep edge and two the non- abutment noodles etc. is several 構(gòu) forms, changing radius to pour around minimum radius value can deteriorate to the extreme limit zero.2,be in conjunction with to masquerade to go together with to set up a moldCan provide to get down from the crest and heading up two kinds ofproduct structure definition method and can design in the context alsofrom the bottom/edit, the assemble of the high class navigate tool, canthe diagram show to assemble the tree structure, convenient really settle the parts position quickly?, ?Conceal or turn off particular moduleto the simplification expression that assembles a piece.The part applycolor, the relativity of the strong spare parts, form couples a condition, the expression type(relation) of the spare parts, be in conjunctionwith to turn the team work, can convenient replacement product in any zero partses, break a parts to obtain the latest work edition, team themember can proceed together each sub- assemble or the spare parts in the design product,3,keep two 維 paintings of[with] viewSpeak to the draftsman, combine in brief rich in logic, the 剖 sees the diagram auto related in the model and the 剖 tangent position ishand over the calculation and fixed position of see the diagram simpleof is complete by a mouse operation, conceal the line cancellation automatically, the automatic size arrange-DO not need to understand a design intention, the automatic engineering diagram grass diagram size mark.4,drive the industry confirmation of does the number controlto process2-5 stalk 銑s, the car process, the line incise, the 鈑 gold piecemanufacturing, the knife track imitate really with identification, theknife has a database/standard craft database function.5,the 鈑 gold piece lead manufacturingCan design or modify the product structure under the sistuation thatmodel or launch, fold the curved work preface can imitate a true craftto model process, the 鈑 anticipates to launch several autos and the product design related, can in an engineering diagram direct demonstration the product design to anticipate to launch and 鈑 severals.6,integration of numeral analysis The organization kinetics is analytical, doing hardly to wade the check and soft interference check, exercising to imitate really with analysis, dynamic state within the animation process interference check. 7,the extensive customer development toolThe customer orderany great, high class plait the distance language,can cut from the definition of customer interface8,inside the engineering electronics form of the 嵌Can with the other form software commutation data, can the simple definition spare parts series, can the convenient modification expressiontype, can born and fan-shaped diagram,keep the square diagram and curvediagram etc..9,photograph the true result exaggerateThe design that makes use of according to the numeral examine, speeding a product to appear on market time, modeling quickly. 10,can divide the data management of the stage implementThe industry most close CAD /CAM /CAE and the PDM integration, can manage all related datas in the CAD data and the whole product development period.
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