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鹽城工學(xué)遠(yuǎn)本科生畢業(yè)設(shè)計(jì)說明書
X700渦旋式選粉機(jī)（轉(zhuǎn)子部件）設(shè)計(jì)
摘 要：為了滿足現(xiàn)代水泥企業(yè)越來越高的生產(chǎn)要求，本課題完成X700渦旋式選粉機(jī)的子部件設(shè)計(jì)及改進(jìn)。本次設(shè)計(jì)采用理論設(shè)計(jì)和經(jīng)驗(yàn)設(shè)計(jì)相結(jié)合的方法，首先在分析以往的轉(zhuǎn)子式選粉機(jī)優(yōu)缺點(diǎn)的基礎(chǔ)上再通過類比設(shè)計(jì)設(shè)計(jì)出能夠提高分級力場的籠型轉(zhuǎn)子，吸取o-sepa選粉機(jī)的優(yōu)點(diǎn)采用導(dǎo)風(fēng)裝置提高渦旋效果?；\型轉(zhuǎn)子與導(dǎo)風(fēng)裝置配合使用使物料均勻受到分級力的作用提到選粉效率。其傳動系統(tǒng)采用帶輪傳動。其傳動故障率較低，維修及更換零件方便。轉(zhuǎn)子由耐磨鋼片和蓋板組成，中部蓋板成環(huán)型均布70個長方形孔。鋼片穿過中蓋板方孔焊接，以保證其穩(wěn)定性。轉(zhuǎn)子下部加裝倒錐體，起加固轉(zhuǎn)子加強(qiáng)上升氣流。撒料裝置放在轉(zhuǎn)子上部采用耐磨鑄件批量生產(chǎn)，節(jié)約成本，采用螺栓連接，維修方便。改變以往耐磨襯板耐磨方式，采用貼耐磨瓷磚方法。其耐磨效果好且成本低。軸與軸套之間采用油浴潤滑，提高潤滑效果。經(jīng)過設(shè)計(jì)改造后的選粉機(jī)大大減少了運(yùn)行成本，提高了生產(chǎn)效率達(dá)到能耗低、易維修的效果。
關(guān) 鍵 詞：渦旋式選粉機(jī)；籠型轉(zhuǎn)子；分級力；選粉力場；撒料盤。
The design of X700 eddy type powder selecting machine (the design of rotor parts)
Abstract : In order to satisfy requirements of modern cement enterprise more and more high production, this topic designs and improves X700 eddy type powder selecting machine. This design adopts the method which combine theories design with experience design. First, at the base of analyze advantages and disadvantages of the former rotor type of machine, the cage rotor which can enhance the graduation field of force is designed by analogy method. Refering advantages of o-sepa powder selecting machine air ducting is used to enhance the eddy effect. The combination of cage rotor with air ducting cause the material evenly to absorb the graduation force so that the powder efficiency has been improved. Its transmission system adopts belt pulley transmission, because leather belt transmission is low in failure transmission, convenient in service and adjustment. The rotor is consisted of wear-resisting steel piece and lap, around the middle of the lap has seventy holes. The steel piece goes through the lap and welding with the lap, to guarantee its stability. The board under the rotor install conical body gets up reinforces the rotor to strengthen the ascendant current. The material scatters installment made of the wear-resisting casting volume production put it on top of the rotor, saves the cost, uses the bold fastening, convenient in service. Use the wear-resisting ceramic tile instead of the formerly board wear-resisting way. The wear-resisting has good effect、lower in cost. Between the axis and the axle sleeve seals uses the bath lubrication, enhances the lubrication effect. After the process transformation make the machine reduce the movement cost greatly ,enhanced the production efficiency, achieved high efficiency in choosing the powder, low in energy consumption, convenient in service.
Key words: eddy type powder selecting machine; cage rotor; graduation strength; graduation field of force; material scatters.
目 錄
1 前言……………………………………………………………………………1
1.1本課題的來源和技術(shù)要求…………………………………………………………1
1.2本課題要解決的主要問題和設(shè)計(jì)總體思路………………………………………1
1.3預(yù)期的成果及其理論意義………………………………………………………1
2 國內(nèi)外發(fā)展?fàn)顩r及現(xiàn)狀的介紹…………………………………………………….2
2.1離心式選粉機(jī)的發(fā)展與改進(jìn)…………………………………………………….2
2.2旋風(fēng)式選粉機(jī)的發(fā)展與改進(jìn)………………………………………………………2
2.3轉(zhuǎn)子式選粉機(jī)的發(fā)展與改進(jìn)…………………………………………………….3
3總體方案論證……………………………………………………………………….5
4具體設(shè)計(jì)說明……………………………………………………………………….6
4.1工藝參數(shù)……………………………………………………………………………6
4.2連接軸的結(jié)構(gòu)設(shè)計(jì)…………………………………………………………………7
4.3轉(zhuǎn)子部件的設(shè)計(jì)………………………………………………………………… 14
4.4潤滑系統(tǒng)設(shè)計(jì)…………………………………………………………………….16
4.5螺栓組設(shè)計(jì)……………………………………………………………………….17
5結(jié)論………………………………………………………………………………….21
參考文獻(xiàn)……………………………………………………………………………22
致謝………………………………………………………………23
附錄……………………………………………………………………24