立臥式44軸組合鉆床上主軸箱設(shè)計(jì)
立臥式44軸組合鉆床上主軸箱設(shè)計(jì),立臥式44軸組合鉆床上主軸箱設(shè)計(jì),臥式,44,組合,鉆床,主軸,設(shè)計(jì)
黃河科技學(xué)院本科畢業(yè)設(shè)計(jì)(論文)任務(wù)書
工 學(xué)院 機(jī)械 系 機(jī)械設(shè)計(jì)制造及其自動(dòng)化 專業(yè) 2008 級(jí) 2 班
學(xué) 號(hào) 學(xué)生 指導(dǎo)教師
畢業(yè)設(shè)計(jì)(論文)題目:
立臥式44軸組合鉆床上主軸箱設(shè)計(jì)
畢業(yè)設(shè)計(jì)(論文)工作內(nèi)容與基本要求(目標(biāo)、任務(wù)、途徑、方法,應(yīng)掌握的原始資料(數(shù)據(jù))、參考資料(文獻(xiàn))以及設(shè)計(jì)技術(shù)要求、注意事項(xiàng)等):
基本要求:
1、 了解發(fā)動(dòng)機(jī)機(jī)體大批量生產(chǎn)流水線中組合機(jī)床的原理、結(jié)構(gòu)、工藝水平、分析使用現(xiàn)狀及存在的問題;
2、 分析三缸機(jī)體的結(jié)構(gòu)、工藝流程及設(shè)計(jì)要求;
3、 按組合機(jī)床設(shè)計(jì)規(guī)范要求完成設(shè)計(jì)任務(wù)。
主要內(nèi)容:
1、 課題調(diào)研,搜集查閱資料,撰寫文獻(xiàn)綜述;
2、 裝配圖,主要零件圖;
3、 編寫設(shè)計(jì)說明書,翻譯外文資料。
主要參考資料:
1、 機(jī)械設(shè)計(jì)基礎(chǔ),張衛(wèi)國(guó),華中科技大學(xué)出版社;
2、 機(jī)械設(shè)計(jì)手冊(cè),機(jī)械設(shè)計(jì)委員會(huì),機(jī)械工業(yè)出版社;
3、 組合機(jī)床設(shè)計(jì)簡(jiǎn)明手冊(cè),謝家瀛,機(jī)械工業(yè)出版社。
設(shè)計(jì)時(shí)間安排:
1、 第1—2周(2月13日—2月26日):完成開題報(bào)告;
2、 第3—4周(2月27日—3月11日):完成譯文,文獻(xiàn)綜述;
3、 第5—12周(3月12日—5月6日):完成總體設(shè)計(jì),設(shè)計(jì)說明書;
4、 第13周(5月7日—5月13日): 答辯文獻(xiàn)準(zhǔn)備完成;
5、 第14周(5月14日—5月19日): 答辯。
畢業(yè)設(shè)計(jì)(論文)時(shí)間: 2012 年 2 月 13 日至 2012 年 5 月 15 日
計(jì) 劃 答 辯 時(shí) 間: 2012 年 05 月 19 日
專業(yè)(教研室)審批意見:
審批人簽名:
黃河科技學(xué)院畢業(yè)設(shè)計(jì)(論文)開題報(bào)告表
課題名稱
立臥式44軸組合鉆床上主軸箱設(shè)計(jì)
課題來(lái)源
教師擬訂
課題類型
AX
指導(dǎo)教師
學(xué)生姓名
專 業(yè)
機(jī)械設(shè)計(jì)制造及其自動(dòng)化
學(xué) 號(hào)
一、調(diào)研資料的準(zhǔn)備
根據(jù)任務(wù)書的要求,在做本課題前,查閱了與課題相關(guān)的資料有:機(jī)械設(shè)計(jì)基礎(chǔ)、機(jī)械設(shè)計(jì)手冊(cè)、組合機(jī)床設(shè)計(jì)簡(jiǎn)明手冊(cè)、機(jī)械設(shè)計(jì)、機(jī)械制圖、機(jī)械制造工藝學(xué)、與畢業(yè)設(shè)計(jì)指導(dǎo)手冊(cè)等。
二、設(shè)計(jì)的目的與要求
通過此次設(shè)計(jì)過程,了解發(fā)動(dòng)機(jī)機(jī)體大批量生產(chǎn)流水線中組合機(jī)床的原理、結(jié)構(gòu)、工藝水平、分析使用現(xiàn)狀及存在的問題,以及分析三缸機(jī)體的結(jié)構(gòu)、工藝流程及設(shè)計(jì)要求。
按組合機(jī)床設(shè)計(jì)規(guī)范要求完成設(shè)計(jì)任務(wù)。
三、設(shè)計(jì)的思路與預(yù)期成果
1、設(shè)計(jì)思路
分析加工工藝,根據(jù)“三圖一卡”繪制主軸箱原始設(shè)計(jì)依據(jù)圖,確定主軸結(jié)構(gòu)、軸頸及齒輪模數(shù),擬定傳動(dòng)系統(tǒng),用計(jì)算機(jī)計(jì)算和驗(yàn)算箱體軸孔的坐標(biāo)尺寸,繪制主軸箱裝配圖、主要零件圖及編制組件明細(xì)表。
2、預(yù)期的成果
(1)完成文獻(xiàn)綜述一篇,不少與3000字,與專業(yè)相關(guān)的英文翻譯一篇,不少于3000字
(2)編寫設(shè)計(jì)說明書一份
(3)繪制主軸箱裝配圖,主要零件圖
(4)刻錄包含本次設(shè)計(jì)的所有內(nèi)容的光盤一張
四、任務(wù)完成的階段內(nèi)容及時(shí)間安排
1、第1—2周(2月13日—2月26日):完成開題報(bào)告;
2、第3—4周(2月27日—3月11日):完成譯文,文獻(xiàn)綜述;
3、第5—12周(3月12日—5月6日):完成總體設(shè)計(jì),設(shè)計(jì)說明書;
4、第13周(5月7日—5月13日): 答辯文獻(xiàn)準(zhǔn)備完成;
5、第14周(5月14日—5月19日): 答辯。
五、完成設(shè)計(jì)(論文)所具備的條件因素
本人已修完機(jī)械設(shè)計(jì)基礎(chǔ)機(jī)械設(shè)計(jì)、機(jī)械制圖、液壓與氣壓傳動(dòng)、金屬工藝學(xué)、機(jī)械制造技術(shù)基礎(chǔ)、等課程,借助圖書館的相關(guān)文獻(xiàn)資料,相關(guān)的網(wǎng)絡(luò)等資源,查閱機(jī)械設(shè)計(jì)手冊(cè)、組合機(jī)床設(shè)計(jì)手冊(cè)畢業(yè)設(shè)計(jì)指導(dǎo)手冊(cè),以及良好的計(jì)算機(jī)繪圖(CAD)操作能力。
指導(dǎo)教師簽名: 日期:
課題來(lái)源:(1)教師擬訂;(2)學(xué)生建議;(3)企業(yè)和社會(huì)征集;(4)科研單位提供
課題類型:(1)A—工程設(shè)計(jì)(藝術(shù)設(shè)計(jì));B—技術(shù)開發(fā);C—軟件工程;D—理論研究;E—調(diào)研報(bào)告
(2)X—真實(shí)課題;Y—模擬課題;Z—虛擬課題
要求(1)、(2)均要填,如AY、BX等。
黃河科技學(xué)院畢業(yè)設(shè)計(jì)(文獻(xiàn)綜述) 第 6 頁(yè)
組合機(jī)床
摘要:本文介紹了組合機(jī)床的概念、發(fā)展歷史、組成、發(fā)展現(xiàn)狀及發(fā)展趨勢(shì)等內(nèi)容。通過這些對(duì)組合機(jī)床有一個(gè)大致的了解,為設(shè)計(jì)做準(zhǔn)備。
關(guān)鍵詞:組合機(jī)床
1. 前言
組合機(jī)床是以通用部件為基礎(chǔ),配以按工件特定外形和加工工藝設(shè)計(jì)的專用部件和夾具,組成的半自動(dòng)或自動(dòng)專用機(jī)床。
組合機(jī)床一般采用多軸、多刀、多工序、多面或多工位同時(shí)加工的方式,生產(chǎn)效率比通用機(jī)床高幾倍至幾十倍。由于通用部件已經(jīng)標(biāo)準(zhǔn)化和系列化,可根據(jù)需要靈活配置,能縮短設(shè)計(jì)和制造周期。因此,組合機(jī)床兼有低成本和高效率的優(yōu)點(diǎn),在大批、大量生產(chǎn)中得到廣泛應(yīng)用,并可用以組成自動(dòng)生產(chǎn)線。
組合機(jī)床一般用于加工箱體類或非凡外形的零件。加工時(shí),工件一般不旋轉(zhuǎn),由工具的旋轉(zhuǎn)運(yùn)動(dòng)和刀具與工件的相對(duì)進(jìn)給運(yùn)動(dòng),來(lái)實(shí)現(xiàn)鉆孔、擴(kuò)孔、锪孔、鉸孔、鏜孔、銑削平面、切削內(nèi)外螺紋以及加工外圓和端面等。有的組合機(jī)床采用車削頭夾持工件使之旋轉(zhuǎn),由刀具作進(jìn)給運(yùn)動(dòng),也可實(shí)現(xiàn)某些回轉(zhuǎn)體類零件(如飛輪、汽車后橋半軸等)的外圓和端面加工。[1]
2. 組合機(jī)床發(fā)展歷史
專用機(jī)床是隨著汽車工業(yè)的興起而發(fā)展起來(lái)的。在專用機(jī)床中某些部件因重復(fù)使用,逐步發(fā)展成為通用部件,因而產(chǎn)生了組合機(jī)床。
最早的組合機(jī)床是1908年美國(guó)福特汽車公司制成的,用于加工汽車零件。1928年,前蘇聯(lián)開始生產(chǎn)組合機(jī)床。我國(guó)的組合機(jī)床制造技術(shù)是從“一五”計(jì)劃期間,“一汽”、“洛拖”引進(jìn)組合機(jī)床開始的。1956年3月,當(dāng)時(shí)的第一機(jī)械工業(yè)部第二機(jī)器管理局批準(zhǔn)了第一專業(yè)設(shè)計(jì)處(即線大連組合機(jī)床研究所的前身,)全面引進(jìn)了前蘇聯(lián)的組合機(jī)床通用部件和設(shè)計(jì)指導(dǎo)資料,開始了我國(guó)組合機(jī)床的創(chuàng)業(yè)階段,并于同年在大連機(jī)床廠制造出我國(guó)的第一臺(tái)組合機(jī)床。1961年,又制造出我國(guó)第一條組合機(jī)床自動(dòng)線。組合機(jī)床設(shè)計(jì)制造從“一廠一所”起步發(fā)展到如今一個(gè)獨(dú)立的配套齊全的行業(yè)。
我國(guó)組合機(jī)床制造技術(shù)的發(fā)展大體經(jīng)歷以下四個(gè)階段:
(1) 引進(jìn)消化,開創(chuàng)我國(guó)組合機(jī)床技術(shù)標(biāo)準(zhǔn)體系;
(2) 普及組合機(jī)床技術(shù),發(fā)展形成行業(yè);
(3) 組織科技攻關(guān),努力提高組合機(jī)床技術(shù)水平;
(4) 柔性制造技術(shù)的發(fā)展,推動(dòng)了組合機(jī)床傳統(tǒng)制造技術(shù)的轉(zhuǎn)變。[2]
3. 組合機(jī)床的組成
初期,各機(jī)床制造廠都有各自的通用部件標(biāo)準(zhǔn)。為了提高不同制造廠的通用部件的互換性,便于用戶使用和維修,1953年美國(guó)福特汽車公司和通用汽車公司與美國(guó)機(jī)床制造廠協(xié)商,確定了組合機(jī)床通用部件標(biāo)準(zhǔn)化的原則,即嚴(yán)格規(guī)定各部件間的聯(lián)系尺寸,但對(duì)部件結(jié)構(gòu)未作規(guī)定。
通用部件按功能可分為動(dòng)力部件、支撐部件、輸送部件、控制部件和輔助部件五類。動(dòng)力部件是為組合機(jī)床提供主運(yùn)動(dòng)和進(jìn)給運(yùn)動(dòng)的部件。主要有動(dòng)力箱、切削頭和動(dòng)力滑臺(tái)。
支撐部件是用以安裝動(dòng)力滑臺(tái)、帶有進(jìn)給機(jī)構(gòu)的切削頭或夾具等的部件,有側(cè)底座、中間底座、支架、可調(diào)支架、立柱和立柱底座等。
輸送部件是用以輸送工件或主軸箱至加工工位的部件,主要有分度回轉(zhuǎn)工作臺(tái)、環(huán)形分度回轉(zhuǎn)工作臺(tái)、分度鼓輪和往復(fù)移動(dòng)工作臺(tái)等。
控制部件是用以控制機(jī)床的自動(dòng)工作循環(huán)的部件,有液壓站、電氣柜和操縱臺(tái)等。輔助部件有潤(rùn)滑裝置、冷卻裝置和排屑裝置等。[3]
為了使組合機(jī)床能在中小批量生產(chǎn)中得到應(yīng)用,往往需要應(yīng)用成組技術(shù),把結(jié)構(gòu)和工藝相似的零件集中在一臺(tái)組合機(jī)床上加工,以提高機(jī)床的利用率。這類機(jī)床常見的有兩種,可換主軸箱式組合機(jī)床和轉(zhuǎn)臺(tái)式組合機(jī)床。[4]
4. 組合機(jī)床的發(fā)展現(xiàn)狀及趨勢(shì)
在科學(xué)技術(shù)飛速發(fā)展的今天,先進(jìn)組合機(jī)床的生產(chǎn)技術(shù)亦日新月異,主要有以下發(fā)展趨勢(shì):
(1)組合機(jī)床品種的發(fā)展重點(diǎn)
在組合機(jī)床這類專用機(jī)床用,回轉(zhuǎn)式多工位組合機(jī)床和自動(dòng)線占有很重要的地位。因?yàn)檫@兩類機(jī)床可以把工件的許多加工工序分配到多個(gè)加工工位上,并同時(shí)能從多個(gè)方向?qū)ぜ膸讉€(gè)面進(jìn)行加工,此外,還可以通過轉(zhuǎn)位夾具(在回轉(zhuǎn)工作臺(tái)機(jī)床上)或通過轉(zhuǎn)位、翻轉(zhuǎn)裝置(在自動(dòng)線上)實(shí)現(xiàn)工件的五面加工或全部加工,因而具有很高的自動(dòng)化程度和生產(chǎn)效率,被汽車、摩托車和壓縮機(jī)等工業(yè)部門所采用。
根據(jù)有關(guān)統(tǒng)計(jì)資料,德國(guó)在1990~1992年期間,回轉(zhuǎn)式多工位組合機(jī)床和自動(dòng)線的產(chǎn)量約各占組合機(jī)床總數(shù)的50%左右。
應(yīng)指出,回轉(zhuǎn)式多工位組合機(jī)床實(shí)際上是一種特殊型式的小型自動(dòng)線,適合于加工輪廓尺寸≤250mm的中小件。與自動(dòng)線相比,在加工同一種工件的情況下,回轉(zhuǎn)式多工位組合機(jī)床所占作業(yè)面積要比自動(dòng)線約小2/3。[5]
(2)自動(dòng)線節(jié)拍時(shí)間進(jìn)一步縮短
目前,以大批量生產(chǎn)為特征的轎車和輕型載貨車,其自動(dòng)機(jī)的年產(chǎn)量通常為60萬(wàn)臺(tái)左右,實(shí)現(xiàn)這樣大的批量生產(chǎn),回轉(zhuǎn)式多工位組合機(jī)床和自動(dòng)線在三班運(yùn)行的情況下,其節(jié)拍時(shí)間一般為20~30秒,當(dāng)零件生產(chǎn)批量更大時(shí),機(jī)床的節(jié)拍時(shí)間還要更短些。在70年代,自動(dòng)線要實(shí)現(xiàn)這樣短的節(jié)拍,往往要采用并列的雙工位或設(shè)置雙線的辦法,即對(duì)決定自動(dòng)線節(jié)拍的、工序時(shí)間最長(zhǎng)的加工工序要通過并聯(lián)兩個(gè)相同的加工工位,如果限制性工序較多時(shí),則通過采用兩條相同的自動(dòng)線來(lái)平衡自動(dòng)線系統(tǒng)的加工節(jié)拍。顯然,這樣就要增加設(shè)備投資和作業(yè)面積。
縮短基本時(shí)間的主要途徑是采用新的刀具材料和新穎刀具,以通過提高切削速度和進(jìn)給速度來(lái)縮短基本時(shí)間??s短輔助時(shí)間主要是縮短包括工件輸送、加工模塊快速引進(jìn)以及加工模塊由快進(jìn)轉(zhuǎn)換為工進(jìn)后至刀具切入工件所花的時(shí)間。為縮短這部分空行程時(shí)間,普遍采用提高工件(工件直接輸送)或隨行夾具的輸送速度和加工模塊的快速移動(dòng)速度。[6]
(3)組合機(jī)床柔性化進(jìn)展迅速
十多年來(lái),作為組合機(jī)床重要用戶的汽車工業(yè),為迎合人們個(gè)性化需求,汽車變型品種日益增多,以多品種展開競(jìng)爭(zhēng)已成為汽車市場(chǎng)競(jìng)爭(zhēng)的特點(diǎn)之一,這使組合機(jī)床制造業(yè)面臨著變型多品種生產(chǎn)的挑戰(zhàn)。為適應(yīng)多品種生產(chǎn),傳統(tǒng)以加工單一品種的剛性組合機(jī)床和自動(dòng)線必須提高其柔性。在70年代,數(shù)控系統(tǒng)的可靠性有了很大的提高,故到70年代末和80年代初,像Alfing、Huller-Hille和Ex-cell-o等公司相繼開發(fā)出數(shù)控加工模塊和柔性自動(dòng)線(FTL),從此數(shù)控組合機(jī)床和柔性自動(dòng)線逐年增多。在1988年至1992年間,日本組合機(jī)床和自動(dòng)線(包括部分其他形式的專用機(jī)床)產(chǎn)量的數(shù)控化率已達(dá)32%~39%,產(chǎn)值數(shù)控化率達(dá)35%~51%;德國(guó)組合機(jī)床和自動(dòng)線產(chǎn)量的數(shù)控化率為18%~62%,產(chǎn)值數(shù)控化率達(dá)45%~66%。這些數(shù)字表明,近十年來(lái),組合機(jī)床的數(shù)控化發(fā)展是十分迅速的。應(yīng)指出,進(jìn)入90年代以來(lái),汽車市場(chǎng)競(jìng)爭(zhēng)更趨激烈,產(chǎn)品市場(chǎng)壽命進(jìn)一步縮短,新車型的開發(fā)周期日益縮短(目前一般為35個(gè)月),汽車品種不斷增多,因而汽車工業(yè)對(duì)柔性自動(dòng)化技術(shù)裝備的需求量日益增多。如日本豐田汽車公司,在本世紀(jì)末的目標(biāo)是公司下屬工廠的柔性化生產(chǎn)效率的條件下,進(jìn)一步提高其柔性就愈來(lái)愈具有重要意義。[7]
(4)加工精度日益提高
二十世紀(jì)70年代以來(lái),隨著可轉(zhuǎn)位刀具、密齒銑刀、鏜孔尺寸自動(dòng)檢測(cè)和刀具自動(dòng)補(bǔ)償技術(shù)的發(fā)展,組合機(jī)床的加工精度也有所提高。銑削平面的平面度可達(dá)0.05毫米/1000毫米,表面粗糙度可低達(dá)2.5~0.63微米;鏜孔精度可達(dá)IT7~6級(jí),孔距精度可達(dá)0.03~0.02微米。
特別自80年代中期以來(lái),汽車制造業(yè)為增強(qiáng)其汽車的競(jìng)爭(zhēng)力,不斷地加嚴(yán)其發(fā)動(dòng)機(jī)關(guān)鍵件的制造公差,并通過計(jì)算機(jī)輔助測(cè)量和分析方法,以及通過設(shè)備能力檢驗(yàn)來(lái)提高其產(chǎn)品的質(zhì)量。目前,在驗(yàn)收組合機(jī)床和自動(dòng)線時(shí),已普遍要求設(shè)備的工序能力系數(shù)要大于1.33,有的甚至要求工序能力系數(shù)要大于1.67,以便確保穩(wěn)定的加工精度。應(yīng)指出,采用Cp≥1.33來(lái)驗(yàn)收設(shè)備,這實(shí)際上是加嚴(yán)了工件的制造公差,即工件的實(shí)際加工公差僅為工件給定公差的1/3~1/2,這無(wú)疑是對(duì)組合機(jī)床和自動(dòng)線提出了更高的要求。組合機(jī)床制造廠為了滿足用戶對(duì)工件加工精度的高要求,除了進(jìn)一步提高主軸部件、鏜桿、夾具(包括鏜模)的精度,采用新的專用刀具,優(yōu)化切削工藝過程,采用刀具尺寸測(cè)量控制系統(tǒng)和控制機(jī)床及工件的熱變形等一系列措施外,目前,空心工具(HSK)和過程統(tǒng)計(jì)質(zhì)量控制(SPC)的應(yīng)用已成為自動(dòng)線提高和監(jiān)控加工精度的新的重要技術(shù)手段。
空心刀具錐柄是一種采用徑向(錐面)和軸向(端面)雙向定位的新穎工具,其優(yōu)點(diǎn)是具有較高的抗彎剛度、扭轉(zhuǎn)剛度和很高的重復(fù)精度。在機(jī)床上采用空心錐柄的鏜刀,就可使用預(yù)調(diào)的刀具加工出IT7/IT6精密孔。SPC是基于工序能力的用于監(jiān)控工件加工質(zhì)量的一種方法。目前,在自動(dòng)線上這種質(zhì)量保證系統(tǒng)愈來(lái)愈多地被用來(lái)對(duì)整個(gè)生產(chǎn)過程中的加工質(zhì)量進(jìn)行連續(xù)監(jiān)控。[8]
(5)綜合自動(dòng)化程度日益提高
近十年來(lái),為進(jìn)一步提高工件的加工精度和減少工件在生產(chǎn)過程中的中間儲(chǔ)存、搬運(yùn)以及縮短生產(chǎn)流程時(shí)間,將工件加工流程中的一些非切削加工工序(如工序間的清洗、測(cè)量、裝配和試漏等)集成到自動(dòng)線或自動(dòng)線組成的生產(chǎn)系統(tǒng)中,以實(shí)現(xiàn)工件加工、表面處理、測(cè)量和裝配等工序的綜合自動(dòng)化。
(6)自動(dòng)線可靠性和利用率不斷改善和提高
自動(dòng)線的經(jīng)濟(jì)性只有在其進(jìn)行連續(xù)生產(chǎn)的情況下才有可能實(shí)現(xiàn)。為提高自動(dòng)線加工過程的可靠性、利用率和工件的加工質(zhì)量,目前在自動(dòng)線上愈來(lái)愈多的采用過程監(jiān)控,快速進(jìn)行故障診斷和早期預(yù)報(bào)加工偏差,使操作人員和維修人員能及時(shí)地進(jìn)行干預(yù),以縮短設(shè)備調(diào)試周期、減少設(shè)備停機(jī)時(shí)間和避免加工質(zhì)量偏差。
顯然,提高自動(dòng)線的利用率和工件加工質(zhì)量是生產(chǎn)控制和監(jiān)控的主要目的。
從目前自動(dòng)線生產(chǎn)控制和監(jiān)控的內(nèi)容看,生產(chǎn)控制和監(jiān)控系統(tǒng)基本上是由質(zhì)量監(jiān)控系統(tǒng)、自動(dòng)線運(yùn)行控制與監(jiān)控系統(tǒng)和刀具監(jiān)控系統(tǒng)這幾個(gè)部分組成的。[9]
近年來(lái),質(zhì)量監(jiān)控已日益成為現(xiàn)代自動(dòng)線生產(chǎn)監(jiān)控的重要一環(huán)。這主要是由于汽車工業(yè)不斷提高發(fā)動(dòng)機(jī)質(zhì)量的緣故。各汽車制造廠普遍要求將零件的設(shè)計(jì)公差帶壓縮1/3~1/2作為工序公差,對(duì)機(jī)床能力系數(shù)提出了很高的要求。為此,自動(dòng)線制造廠為確保設(shè)備具有穩(wěn)定的加工質(zhì)量,已日益重視應(yīng)用SPC對(duì)自動(dòng)線的生產(chǎn)過程進(jìn)行連續(xù)監(jiān)控,對(duì)加工質(zhì)量偏差的趨向進(jìn)行早期預(yù)報(bào),以便把工件的加工公差始終控制在預(yù)定的范圍內(nèi)。
現(xiàn)代自動(dòng)線的過程控制和監(jiān)控不僅包含對(duì)變得愈來(lái)愈復(fù)雜的自動(dòng)線的過程控制和對(duì)所有終點(diǎn)開關(guān)、電動(dòng)機(jī)保護(hù)開關(guān)、節(jié)拍時(shí)間、冷卻和潤(rùn)滑液的供給以及液壓、氣動(dòng)功能等進(jìn)行監(jiān)控和診斷,而且還包括對(duì)刀具耐用度、設(shè)備維修間隔和工件計(jì)數(shù)進(jìn)行管理,并通過一些直觀的過程圖形顯示、操作指引、故障報(bào)警和診斷指示,使操作人員更便于監(jiān)控整個(gè)自動(dòng)線的生產(chǎn)過程。[10]
(7)其他技術(shù)的應(yīng)用動(dòng)向
在工業(yè)發(fā)達(dá)國(guó)家的組合機(jī)床行業(yè)中,下列技術(shù)得到了較為廣泛的應(yīng)用。
組合機(jī)床設(shè)計(jì)普及CAD技術(shù):
在國(guó)外許多公司中,組合機(jī)床設(shè)計(jì)已普遍采用CAD工作站。在設(shè)計(jì)室?guī)缀鹾茈y見到傳統(tǒng)的繪圖板。CAD除應(yīng)用于繪圖工作外,并在構(gòu)件的剛度分析(有限元方法)、組合機(jī)床及自動(dòng)線設(shè)計(jì)方案比較和選擇,以及方案報(bào)價(jià)等方面均已得到廣泛應(yīng)用,從而顯著地提高了設(shè)計(jì)質(zhì)量和縮短了設(shè)計(jì)周期。加之國(guó)外許多公司在組合機(jī)床和自動(dòng)線組成模塊方面的系列化和通用化程度很高(一般達(dá)90%以上),使組合機(jī)床和自動(dòng)線的交貨期進(jìn)一步縮短。[11]
推行并行工程:
近十年來(lái),為縮短汽車開發(fā)周期、降低制造費(fèi)用和提高產(chǎn)品質(zhì)量,世界上許多汽車廠都在積極推行日本豐田汽車公司首創(chuàng)的精益生產(chǎn)方式(Lean Production))。旨在從整體優(yōu)化的觀點(diǎn)合理配置和利用企業(yè)擁有的生產(chǎn)要素,以達(dá)到高速、高效、高質(zhì)量和低成本地開發(fā)制造汽車,促使企業(yè)獲得更高的綜合效益。[12]
參考文獻(xiàn)
[1] 謝家瀛.組合機(jī)床設(shè)計(jì)簡(jiǎn)明手冊(cè)[M].北京:機(jī)械工業(yè)出版社,2002.
[2] 大連組合機(jī)床研究所編.組合機(jī)床設(shè)計(jì)第一冊(cè)[M].北京:機(jī)械工業(yè)出版社,1975.
[3] 范國(guó)清.組合機(jī)床通用部件專輯[M].大連:大連組合研究所,1975.
[4] 沈陽(yáng)工學(xué)院.組合機(jī)床設(shè)計(jì)[M].上海:上??萍汲霭嫔?1985.
[5] 裘愉.從幾個(gè)側(cè)面看組合機(jī)床的發(fā)展動(dòng)向[J].組合機(jī)床與自動(dòng)化加工技術(shù),1994(1).
[6] 徐英男.組合機(jī)床及其自動(dòng)線的使用與調(diào)整[M].北京:勞動(dòng)人事出版社,1987.
[7] 李秀敏.組合機(jī)床行業(yè)現(xiàn)狀與發(fā)展思考[J].航空制造技術(shù),2003(4).
[8] 李明,王合增,張應(yīng)武.組合機(jī)床的發(fā)展趨勢(shì)及企業(yè)的對(duì)策[M].機(jī)械產(chǎn)品與科技,2002(1).
[9] 李如松.組合機(jī)床和自動(dòng)線的技術(shù)發(fā)展[J].組合機(jī)床與自動(dòng)化加工技術(shù),1990(1).
[10] N. Chernor. Machine Tools[M],1984.
[11] John. L. Feirer. Machine Tools Netalworking [M],1973.
[12] Menfred Weck. Handbook of Machine Tools [M],1984.
單位代碼 0 2
學(xué) 號(hào)
分 類 號(hào) TH6
密 級(jí)
畢業(yè)設(shè)計(jì)
文獻(xiàn)綜述
院(系)名稱
工學(xué)院機(jī)械系
專業(yè)名稱
機(jī)械設(shè)計(jì)制造及其自動(dòng)化
學(xué)生姓名
指導(dǎo)教師
2012年2月20日
黃河科技學(xué)院畢業(yè)設(shè)計(jì)(文獻(xiàn)翻譯) 第 12 頁(yè)
Multi-purpose aggregate machine-tool time
Timothy and Jacobs, Denis' A receives then then,
outstanding Philip U.S.A. Michigan university
Summary: The aggregate machine-tool machining center may cause the demand which the processing manufacturing industry adapts changes unceasingly, uses the pool of labor power effectively, and has the competitive power in global scale's market.
Key word: Aggregate machine-tool
Aggregate machine-tool is based on general parts, according to the specific shape and workpiece machining process of the special components and fixture design, semi-automatic or automatic special machine.
Aggregate machine-tool machining
Aggregate machine-tool usually adopts the multiaxial, knife, more processes, and multi-faceted or multistage and processing, production efficiency than general machine high several times or more. Due to the standardization and serialization general parts have, can according to need flexible configuration, can shorten the cycle of design and manufacture. Therefore, the combination machine has the advantages of low cost and high efficiency, in large, large production is widely used, and the automatic production line can be used to composition.
Aggregate machine-tool generally used for for processing general box or special shape of parts. Processing, workpiece rotate, generally by the tool and workpiece rotate movement and tools for the relative motion, to realize in drilling, reaming, economic hole, reaming, boring, cutting and milling, and the processing thread and fiber-end surface etc. Some combination machine adopts clamping workpiece machining head to rotate, feeding movement by the tool for, also can achieve some axisymmetrical parts (such as the flywheel, automobile rear half axle, etc.) of the circle and the process.
Combination machine parts classification
General parts according to the function can be divided into power components and parts, transmission parts, supporting the control and auxiliary parts. Power components are provided for aggregate machine-tool in the movement and moving parts. Main motivation, cutting head and dynamic slide.
Supporting components are installed power to slide into to institutions, cutting head or fixture, have side base, base, support, adjustable bracket, column and column base, etc.
Transmission parts is used to transport or spindle box to the processing of the main parts, workstation dividing rotating table, the annular dividing rotating table, drum and to-and-fro moving workbench, etc.
Control components are used to control the machine parts, automatic working cycle is hydraulic pressure station and electrical cabinets and control console, etc. Auxiliary parts are lubrication device and cooling device and scraps discharge device etc.
The development of modular machine tool
In order to make the aggregate machine-tool in small batch production, often applied to the structure, the application of group technology and craft of similar parts in a centralized modular machine tool, in order to improve the machining efficiency. This machine has two kinds of common, spindle box aggregate machine-tool and turn tower aggregate machine-tool.
Regarding the multi-purpose aggregate machine-tools, in the industrial field has many names to describe it, like “the multitasking installment”, “the multi-purpose engine beds”, “the multi-procedure production system” and so on, it may be called the processing domain truly the nova, may reduce the cost, the simplified disposition, and has maintained in the US territory produces. In the past only then used the duty which many machine operations could complete, now may concentrate to an engine bed on processes completes.
As a result of market demand's unceasing change, the product life cycle is reducing unceasingly, today's market more intense demand multitasking installment concept. Carries out the fine profit management when the entire production environment, compared to having not concentrated the components processing to a machine on completes a finer profit.
Some tradition's manufacturing industry manufacturer thought that the multi-purpose aggregate machine-tools are too complex, very difficult to find the appropriate operators also the difficult problem innovates on the spot on the insufficiency for the metal working basic principle and in the Production workshop related new engine bed use solution aspect training.
Intuition type technical control
The equipment use “carries off the quantity of heat” the type design, has different material which the lathe bed, the steeliness straight line rolling guide, on the steeliness revolving tool box saddle, the equipment uses, all these combine make an engine bed together. These with the thermal conductivity, the volume expansion are related. All different size's thing can by the different speed growth.
As a result of this reason, needs to make the hot friendly engine bed, with the aim of knowing gives off heat the weak point in where, can compensate through the reasonable engine bed design. The part is the entire journey movement. The engine bed glide produces rubs and transform hotly. The machining produces the hot filings fall to the different place, the refrigerant can mix in the entire process in which. Will present the different temperature province continually on the cutting tool, will therefore also have many things to have the influence to the thermostability. The cutting tool technology turned the multi-purpose aggregate machine-tools has had the milling and cutting power “the versatile machine”.
According to the material introduced that the most remarkable characteristic is in these engine bed whole has the intuition. The anti-collision preservation technology was already mature, in certain circumstances, even if uses the manual operation pattern, can also avoid the occurrence which collides. Because the control software has the very good intuition, the user operation friendly degree unceasingly is also enhancing. Believe the multi-purpose aggregate machine-tools by its survivability world-wide in the more different processing scenes.
The off-line programming optimization and the NC automatic control system's formation already made this technology to be easier to accept, when therefore uses the procedure when the engine bed, does not need to spend many time tune-up procedure and confirmed that some part does not have the question. If components need to provide the high and low two revolving tool box saddle simultaneously to carry on the rough machining, in this kind of situation the programming is quite difficult, because it needs two revolving tool box saddles also to feed. The AdMac system may realize tool rest's automatic programming which simultaneously feeds to these, and can cause the correct main axle speed, the correct feed rate and so on all parameters to realize the synchronization.
Okuma Corporation's collision avoidance system design based on actual processing operating mode anti-collision simulation, therefore, if the operator has installed the wrong cutting tool or has established the wrong parameter, the control system will examine and prevents the engine bed to enter the processing condition. Through cooperates with the Siemens, INDEX Corporation may provide the 3D pattern now “the hypothesized engine bed”, has custom-made according to some specific model's engine bed. The result indicated that the simulation processes not only the fabricated parts and the actual end product is similar, is the one-to-one copy simply.
The intuition type control interface, the simulation as well as other software technique are progressive, the more Production workshops have opened wide the front door to the multi-purpose aggregate machine-tools, but if does not have the corresponding knowledge to train and to solve the question creativity, the manufacturer is also very difficult to realize and the full use advanced engine bed flexibility aspect superiority. The work which does to the machine are more, the machine will be more complex, also needs to have the stronger skill person correspondingly to be able to operate it.
If machinist past one day operated 3 engine beds, then he has this kind of multi-purpose engine bed now, might produce more components. More importantly, he may draw support from software's help to cause the production efficiency to be higher, regarding transformation processing components preparation, may also establish the processing craft plan. Because the replacement components need to lower 3 main axles, therefore before replacing the components, the workshop should process as far as possible many components. Regarding the multi-purpose engine beds, the transformation components speed is quick, the production batch of time interval is shorter, the stock is lower, the production efficiency is higher. Can use multi-purpose engine bed's some workshops fully, very quick will discover the post function the unification. Now, a workshop may only use an operator, an adjuster and a programming teacher, in the future these 3 work definitely may do by a person.
In the traditional post description the machinist will transit becomes one to adjust engineer, if this engineer the familiar components processing programming, that were also more ideal. Regarding such transformation, training has been simple, so long as trains 1 individual line, but is not 3 individuals. Looking from the long views, this will provide to the people the higher post degree of satisfaction. When adjusts engineer to be responsible to process the programming, and pays attention to the components processing personally time the entire process, he completely has become this components control. In addition, but should also makes more effort in the cutting tool choice and the programming aspect, must make any model the multi-purpose aggregate machine-tool to succeed, the workshop needs to provide the skilled machinist, has ability and completes many kinds of operations nimbly. Therefore, crosswise training was at any time in the past more important. Regarded as the milling and the lathe work the different discipline the viewpoint never to return. Regarding the programmers, this belongs to their time. Regarding personnel who will program, will understand the engine bed and controls it, this will be their ability manifestation.
The cutting tool will choose most people not to install the passenger vehicle tire to the race car on, but processed the cutting tool to have such situation. The cutting tool should match with the new engine bed, is conceivably redundant on the new engine bed uses the old cutting tool to the production efficiency influence. In order to match the multi-purpose aggregate machine-tools, the new cutting tool and the cutting tool adapter technology was already developed. At present the industrial field is developing the development the processing cutting tool, may complete the turning on the identical tool rest, boring and drills truncates the processing, is only processes the phase to differ from regarding the work piece angle. The processing operates the difference even confuses is unclear. The new processing cutting tool may complete the milling and the turning.
Since has moved the technology (engine bed) is this century develops is extremely rapid and one of influence enormous science and technology. The modern automation technology is one kind of completely new productive forces, is one of direct creation public wealth principal means that is playing the enormous promotion effect to humanity's production activity and the material civilization. Therefore, the automated technology receives various countries widely to take seriously with more and more applications. The machinery automation (engine bed), mainly refers to the machine-building industry applies the automated technology, realizes the processing object continuously the automatic production, realizes the optimized effective automatic production process, the increase production investment processing transformation and the flow rate. The machinery automation technology's application and the development, are the machine-building industry technological transformations, the technology advancement principal means and the technological development main direction. Machinery automation technical standards, not only affects the entire machine-building industry the development, and has the very tremendous immediate influence to the national economy various departments' technology advancement. Therefore, develops our country's machine-building industry automation technology, conforms to our country socialism basic principle, conforms to our country modern production law of development. How to develop our country's machinery automation technology (engine bed), here has the technical policy question, should be realistic, all embark from our country's concrete national condition, do each foundation work, takes the China's road of machinery automation technological development. The domestic and foreign industry history tells us, realizes the machinery automation is from to high-level, from simply to complex, from is preliminarily imperfect the consummation the developing process. After machine's operation uses the automatic regulator, the production method only then gradually transits from the mechanization to the mechanism control (tradition) automated, the numerical control automation, the computer control automation. Only then after having established the Automated factory, the production process can overall automate, can make the productivity to enhance comprehensively, achieves automated the high-level ideal stage.
The machinery automation technology first starts from the 1920s in the machine manufacture cold finishing production in enormous quantities process to develop the application, after in the 60s, to adapt the market demand and the change, for the enhancement machine-building industry to the market nimble rapid reaction's ability, starts to establish the variable automation production system, namely revolves the computer technology the flexible automation. It is in the manufacture system invariable or in the change small situation, the machinery equipment either production management process through the automatic detection, the information processing, the analysis judgment realizes the anticipated operation or some kind of process automatically, and can from make one kind of components to transform automatically to makes another kind of different components. The social practice proved that under this kind of definition's manufacture system automation and the contemporary majority enterprises are not actually accommodating. The contemporary society also not in the science and technology, the material and the personnel aspect prepares to realize this automated condition, insists such to do only meets the wasted effort. This kind of situation is not exceptional regarding the separate production method's machine-building industry, the difficulty can bigger.
In the 80s internationally appeared started to use computer integration manufacture system CIMS (Computer Integrated Manufacturing System), the flexible automation production pattern also had this kind of situation. The initial period take the information integration as a key point, take the high automaticity as the characteristic, but in realized in the process to encounter the difficulty. In view of the fact that realizes the large amount investment which the computer integration manufacture system's automation overall needs (an overall Automated factory to spend several hundred hundred million US dollars, flexible manufacture system regular price is 600 ~ 25,000,000 US dollars), undertakes the huge risk, in addition questions and so on technical difficulty and reliability, the world industrially advanced country started “to run into a wall produces a different product”, transfers pays great attention the information integration the effect, pursues low cost automation LCA (Low Cost Automation) enterprise organizational structure and movement way.
In order to make the aggregate machine-tool in small batch production, often applied to the structure, the application of group technology and craft of similar parts in a centralized modular machine tool, in order to improve the machining efficiency. This machine has two kinds of common, spindle box aggregate machine-tool and turn tower aggregate machine-tool.
The aggregate machine-tool future development more use transmissions and so on variable speed motor and ball bearing guide screw, will simplify structure, the reduction production metre; Uses the numerical control system and the headstock, the jig automatic replacement system, enhances the craft controllability; As well as integrates the flexible manufacture system and so on.
多功能組合機(jī)床時(shí)代
蒂莫西雅各布斯,丹尼斯阿斯納斯,
卓越飛利浦
美國(guó)密西根大學(xué)
摘要:組合機(jī)床加工中心可使加工制造業(yè)適應(yīng)不斷變化的需求,有效利用勞動(dòng)力資源,并在全球范圍的市場(chǎng)上更具競(jìng)爭(zhēng)力。
關(guān)鍵字:組合機(jī)床
組合機(jī)床是以通用部件為基礎(chǔ),配以按工件特定形狀和加工工藝設(shè)計(jì)的專用部件和夾具,組成的半自動(dòng)或自動(dòng)專用機(jī)床。
組合機(jī)床加工方式
組合機(jī)床一般采用多軸、多刀、多工序、多面或多工位同時(shí)加工的方式,生產(chǎn)效率比通用機(jī)床高幾倍至幾十倍。由于通用部件已經(jīng)標(biāo)準(zhǔn)化和系列化,可根據(jù)需要靈活配置,能縮短設(shè)計(jì)和制造周期。因此,組合機(jī)床兼有低成本和高效率的優(yōu)點(diǎn),在大批、大量生產(chǎn)中得到廣泛應(yīng)用,并可用以組成自動(dòng)生產(chǎn)線。
組合機(jī)床一般用于加工箱體類或特殊形狀的零件。加工時(shí),工件一般不旋轉(zhuǎn),由刀具的旋轉(zhuǎn)運(yùn)動(dòng)和刀具與工件的相對(duì)進(jìn)給運(yùn)動(dòng),來(lái)實(shí)現(xiàn)鉆孔、擴(kuò)孔、锪孔、鉸孔、鏜孔、銑削平面、切削內(nèi)外螺紋以及加工外圓和端面等。有的組合機(jī)床采用車削頭夾持工件使之旋轉(zhuǎn),由刀具作進(jìn)給運(yùn)動(dòng),也可實(shí)現(xiàn)某些回轉(zhuǎn)體類零件(如飛輪、汽車后橋半軸等)的外圓和端面加工。
組合機(jī)床部件分類
通用部件按功能可分為動(dòng)力部件、支承部件、輸送部件、控制部件和輔助部件五類。動(dòng)力部件是為組合機(jī)床提供主運(yùn)動(dòng)和進(jìn)給運(yùn)動(dòng)的部件。主要有動(dòng)力箱、切削頭和動(dòng)力滑臺(tái)。
支承部件是用以安裝動(dòng)力滑臺(tái)、帶有進(jìn)給機(jī)構(gòu)的切削頭或夾具等的部件,有側(cè)底座、中間底座、支架、可調(diào)支架、立柱和立柱底座等。
輸送部件是用以輸送工件或主軸箱至加工工位的部件,主要有分度回轉(zhuǎn)工作臺(tái)、環(huán)形分度回轉(zhuǎn)工作臺(tái)、分度鼓輪和往復(fù)移動(dòng)工作臺(tái)等。
控制部件是用以控制機(jī)床的自動(dòng)工作循環(huán)的部件,有液壓站、電氣柜和操縱臺(tái)等。輔助部件有潤(rùn)滑裝置、冷卻裝置和排屑裝置等。
對(duì)于多功能組合機(jī)床,工業(yè)領(lǐng)域內(nèi)有很多稱呼來(lái)形容它,如“多任務(wù)處理裝置”、“多功能機(jī)床”、“多程序生產(chǎn)系統(tǒng)”等,他確實(shí)可稱為加工領(lǐng)域的新星,可降低成本,簡(jiǎn)化配置,并一直在美國(guó)本土生產(chǎn)。過去只有使用多機(jī)操作才能完成的任務(wù),現(xiàn)在可以集中到一臺(tái)機(jī)床上加工完成。
由于市場(chǎng)需求的不斷變化,產(chǎn)品的生命周期在不斷縮小,今天的市場(chǎng)更加強(qiáng)烈需求多任務(wù)處理裝置概念。在整個(gè)生產(chǎn)環(huán)境中推行精益管理時(shí),沒有比把零件加工集中到一臺(tái)機(jī)器上完成更精一些傳統(tǒng)的制造業(yè)廠商認(rèn)為多功能組合機(jī)床過于復(fù)雜,很難找到合適的操作人員也就不足為奇了。在一些勞動(dòng)力市場(chǎng),要找到能夠?qū)Χ噍S組合機(jī)床加工中心進(jìn)行手工編程的人事不太可能的事。但資料顯示,解決方案可有兩個(gè),一個(gè)是現(xiàn)代多功能組合機(jī)床的直覺式技術(shù),另一個(gè)是針對(duì)金屬加工基本原理及在生產(chǎn)車間現(xiàn)場(chǎng)有關(guān)新機(jī)床使用中難題創(chuàng)新解決方面的培訓(xùn)。
直覺式技術(shù)控制
設(shè)備采用“帶走熱量”式設(shè)計(jì),有床身、鋼制直線滾動(dòng)導(dǎo)軌、鋼制轉(zhuǎn)塔刀架、設(shè)備上使用的不同材料,所有這些組合到一起建造成一臺(tái)機(jī)床。這些都與導(dǎo)熱系數(shù)、體積膨脹相關(guān)。所有不同尺寸的東西都會(huì)以不同的速度生長(zhǎng)。
據(jù)資料介紹,最顯著的特點(diǎn)是這些機(jī)床整體上更具直覺性。防撞保護(hù)技術(shù)已經(jīng)非常成熟,在某些情況下,即使采用手動(dòng)操作模式,也能避免碰撞的發(fā)生。由于控制軟件有很好的直覺性,用戶操作友好程度也在不斷提高。相信多功能組合機(jī)床會(huì)以其生存能力遍布于更多不同的加工現(xiàn)場(chǎng)。離線編程優(yōu)化和NC自動(dòng)控制系統(tǒng)的形成已經(jīng)使這一技術(shù)更容易接受,因此當(dāng)將程序用在機(jī)床上時(shí),不必花很多時(shí)間去調(diào)整程序和確認(rèn)某一元件沒有問題。如果一個(gè)零件需要配備上下兩個(gè)轉(zhuǎn)塔刀架同時(shí)進(jìn)刀。AdMac系統(tǒng)可以實(shí)現(xiàn)對(duì)這些同時(shí)進(jìn)刀的刀架的自動(dòng)編程,并能使正確的主軸速度、正確地進(jìn)給速度等所有參數(shù)實(shí)現(xiàn)同步。
Okuma公司的防撞系統(tǒng)設(shè)計(jì)基于實(shí)際加工工況的防撞模擬,因此,如果操作者安裝了錯(cuò)誤的道具或設(shè)定了錯(cuò)誤的參數(shù),控制系統(tǒng)會(huì)檢測(cè)出來(lái)并阻止機(jī)床進(jìn)入加工狀態(tài),通過與西門子公司合作,INDEX公司現(xiàn)在可以提供3D模式的“虛擬機(jī)床”,按照某一特定型號(hào)的機(jī)床定制。結(jié)果表明,模擬加工出來(lái)的成品零件不只是與實(shí)際成品相似,簡(jiǎn)直就是一對(duì)一的拷貝。直覺式控制界面、模擬以及其他軟件技術(shù)進(jìn)步,更多的生產(chǎn)車間向多功能組合機(jī)床敞開了大門,但如果沒有相應(yīng)的知識(shí)培訓(xùn)和解決問題的創(chuàng)造力,制造商也很難體會(huì)到和充分利用先進(jìn)機(jī)床柔順性方面的優(yōu)勢(shì)。對(duì)機(jī)器所做的工作越多,機(jī)器就會(huì)越復(fù)雜,也相應(yīng)地需要具備更強(qiáng)技能的人才能操縱它。
假如一個(gè)機(jī)械師過去一天操作3臺(tái)機(jī)床,那么現(xiàn)在他有這樣一臺(tái)多功能的機(jī)床,就可以生產(chǎn)出更多的零件。更為重要的是,他可以借助軟件的幫助使生產(chǎn)效率更高,對(duì)于轉(zhuǎn)換加工零件的準(zhǔn)備,也可以編制加工工藝計(jì)劃。因?yàn)楦鼡Q零件需要降下3個(gè)主軸,因此在更換零件之前,車間應(yīng)加工盡可能多的零件。對(duì)于多功能機(jī)床,轉(zhuǎn)換零件速度非???,生產(chǎn)批次間隔時(shí)間更短,庫(kù)存更低,生產(chǎn)效率更高。能夠充分利用多功能機(jī)床的一些車間,很快就會(huì)發(fā)現(xiàn)崗位功能的統(tǒng)一?,F(xiàn)在,一個(gè)車間可以只用一個(gè)操作人員、一個(gè)調(diào)整工和一個(gè)編程師,將來(lái)這3項(xiàng)工作完全可以由一個(gè)人來(lái)做。傳統(tǒng)崗位描述中機(jī)械師將過渡成為一個(gè)調(diào)整工程師,如果該工程師還熟悉零件加工編程,那就更理想了。對(duì)于這樣的轉(zhuǎn)換,培訓(xùn)就比較簡(jiǎn)單了,只要培訓(xùn)1個(gè)人就行,而不是3個(gè)人。從長(zhǎng)遠(yuǎn)觀點(diǎn)來(lái)看,這將提供給人們更高的崗位滿意度。當(dāng)調(diào)整工程師負(fù)責(zé)加工編程并且親自關(guān)注零件加工的整個(gè)過程時(shí),他就完全成了這個(gè)零件的主宰者。除此之外,還應(yīng)該在刀具選擇和編程方面做更多的努力,要使任何型號(hào)的多功能組合機(jī)床都成功,車間需要配備熟悉的機(jī)械師,有能力并靈活地完成多種操作。因此,橫向培訓(xùn)比過去任何時(shí)候都重要了。把銑削和車削加工視為不同學(xué)科的觀點(diǎn)一去不復(fù)返了。對(duì)于編程人員來(lái)說,這是屬于他們的時(shí)代。對(duì)于會(huì)編程的人員,懂機(jī)床并控制它,這是他們能力的體現(xiàn)。
刀具選擇
大多數(shù)人不會(huì)將轎車輪胎裝到跑車上,但加工刀具就發(fā)生了這樣的情況。刀具應(yīng)與新機(jī)床相匹配,可以想像在新機(jī)床上重復(fù)使用舊對(duì)局對(duì)生產(chǎn)效率的影響。為匹配多功能組合機(jī)床,新刀具和刀具適配器技術(shù)已經(jīng)被開發(fā)出來(lái)。目前工業(yè)領(lǐng)域正在研制開發(fā)的加工刀具,可以在同一刀架上完成車削、鏜削和鉆削加工,只是加工時(shí)相對(duì)于工件的角度有所不同而已。加工操作上的差別甚至都混淆不清了。新的加工刀具可以完成銑削和車削。
自動(dòng)化技術(shù)(機(jī)床)是本世紀(jì)以來(lái)發(fā)展極迅速和影響極大的科學(xué)技術(shù)之一?,F(xiàn)代自動(dòng)化技術(shù)是一種完全新型的生產(chǎn)力,是直接創(chuàng)造社會(huì)財(cái)富的主要手段之一,對(duì)人類的生產(chǎn)活動(dòng)和物質(zhì)文明起著極大的推動(dòng)作用。因此,自動(dòng)化技術(shù)受到世界各國(guó)的廣泛重視和越來(lái)越多的應(yīng)用。
機(jī)械自動(dòng)化(機(jī)床),主要指在機(jī)械制造業(yè)中應(yīng)用自動(dòng)化技術(shù),實(shí)現(xiàn)加工對(duì)象的連續(xù)自動(dòng)生成,實(shí)現(xiàn)優(yōu)化有效的自動(dòng)生產(chǎn)過程,加快生產(chǎn)投入物的加工變換和流動(dòng)速度。機(jī)械自動(dòng)化技術(shù)的應(yīng)用于發(fā)展,是機(jī)械制造業(yè)技術(shù)改造、技術(shù)進(jìn)步的主要手段和技術(shù)發(fā)展的主要方向。機(jī)械自動(dòng)化的技術(shù)水準(zhǔn),不僅影響整個(gè)機(jī)械制造業(yè)的發(fā)展,而且對(duì)國(guó)民經(jīng)濟(jì)各部門的技術(shù)進(jìn)步有很大的直接影響。因此,發(fā)展我國(guó)的機(jī)械制造業(yè)自動(dòng)化技術(shù),符合我國(guó)社會(huì)主義的基本原則,符合我國(guó)現(xiàn)代化生產(chǎn)的發(fā)展規(guī)律。如何發(fā)展我國(guó)的機(jī)械自動(dòng)化技術(shù)(機(jī)床),這里有個(gè)技術(shù)政策問題,應(yīng)實(shí)事求是,一切從我國(guó)的具體國(guó)情出發(fā),做好各項(xiàng)基礎(chǔ)工作,走中國(guó)的機(jī)械自動(dòng)化技術(shù)發(fā)展之路。國(guó)內(nèi)外的工業(yè)發(fā)展史告訴我們,實(shí)現(xiàn)機(jī)械自動(dòng)化是一個(gè)由低級(jí)到高級(jí)、由簡(jiǎn)單到復(fù)
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